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Rev. 1.1

 

Assembly Instructions 

 Hand Dosing Device WDVHP-0x-HG 

Page 14 of 19 

 

 

 

Walther Systemtechnik GmbH 

 D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

 [email protected] 

 

9  Troubleshooting  

9.1  General Information  

 

 

IMPORTANT 

First check all supply lines for proper connection and serviceability. 

 
In  case  of  serious  problems  that  cannot  be  resolved,  please  contact  the  Walther  Systemtechnik  GmbH 
customer service. 
 

9.2  Malfunctions  

Problem  

Possible cause 

Action  

The valve works but no 
lubricating medium is 
ejected 

Does the supply pump 
transport lubricant? 
 

If pump does not work anymore, refer to operating 
manual of pump. 
Check the ventilating screws in the supply pump 
(see operating manual of pump). 

Leakage 

Check dosing valve  

Leakage at control 
boring 

Defective sealing  

Exchange sealing  

Permanent signal from 
sensor 

Defective sensor  

Exchange sensor  

Dosing volume too low 

Check dosing valve; check setting for dosing 
volume and if necessary, increase; check position 
of sensors 

Supply pressure for 
grease too high  

Reduce pump pressure to max. operating 
pressure; if necessary, insert a material pressure 
controller  

No signal from sensor 

Cable breach  

Exchange cable  

Defective sensor  

Exchange sensor  

Dosing piston in start 
position 

Check pump pressure; check boring for grease 
supply for contamination  

Air in system 

Air pockets in grease 
container.  
Air pockets in hoses.  

Disconnect supply hoses from dosing valve, let 
grease emerge, then re-connect hoses again. Re-
start with max. dosing quantity. 

 

Summary of Contents for WDVHP-02-HG

Page 1: ...ing volume 0 100 2 000 cm WDVHP 04 HG Dosing volume 1 000 6 000 cm WDVHP 02 HG WDVHP 03 HG WDVHP 04 HG NOTE Please read these Assembly Instructions carefully before first using the device and strictly...

Page 2: ...CTION 7 4 4 TOTAL VIEW DESCRIPTION 8 4 5 CONNECTIONS 8 4 6 TECHNICAL DATA 9 5 INITIAL START UP 10 5 1 MOUNTING AND INSTALLATION 10 5 2 ADJUSTING THE INCOMPLETE DEVICE 10 6 OPERATION 11 6 1 GENERAL INF...

Page 3: ...ng Device WDVHP 0x HG Page 3 of 19 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 1 Data Sheet Dos...

Page 4: ...D 76726 Germersheim Description Hand Dosing Device Article No WDVHP 02 HG WDVHP 03 HG WDVHP 04 HG We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 E...

Page 5: ...espective measures of precaution have not been taken This signal word is also used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No...

Page 6: ...ls etc or media which have not been approved in writing by the manufacturer Using corrosive and or curable materials Operating the device with insufficient knowledge about the operation maintenance an...

Page 7: ...ing Depending on the mode of transportation suitable transport and load securing has to be selected The device will be aligned and leveled by appropriate fastening elements 4 Description of Function 4...

Page 8: ...cription Legend Position Description 1 Regulating sleeve 2 Connection Medium G1 8 3 Outlet Medium M6 4 Connection Control Air M5 5 Trigger Release 6 Handgrip 4 5 Connections IMPORTANT We recommend a m...

Page 9: ...t exceed the max screw in depth Article Number WDVHP 03 HG WDVHP 04 HG Dosing range cm mm 0 100 2 000 100 2000 1 000 6 000 1000 6000 Material inlet mm Internal thread G 1 8 Material outlet mm Internal...

Page 10: ...tage but not mandatory as long 200 bar will not be exceeded IMPORTANT All dosing valves will be thoroughly checked before leaving our factory It is therefore possible that some residues of the test me...

Page 11: ...during operation or altered in its intended purpose function 6 2 Operation Instructions Operating Conditions CAUTION Do not point the jet at people We highly recommend wearing eye protection The spra...

Page 12: ...ption The following has to be observed for a long term interruption of the device No pressure shall be left in system check displays IMPORTANT Please follow the maintenance instructions 7 3 Shutdown o...

Page 13: ...after damage Repair work should only be performed by a specialized technician or the maintenance team or the manufacturer 8 2 Routine Tasks The maintenance intervals below refer to a single shift oper...

Page 14: ...Check the ventilating screws in the supply pump see operating manual of pump Leakage Check dosing valve Leakage at control boring Defective sealing Exchange sealing Permanent signal from sensor Defec...

Page 15: ...WDVHP 0x HG Page 15 of 19 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensioned...

Page 16: ...for grip 1 4 WDVHP 02 HG E003 Handgrip 1 5 WDVHP 02 HG E005 Control valve 1 6 WDVHP 02 HG E006 Release 1 7 WDVHP 02 HG E007 Switching sleeve 1 8 2000089 0000 O Ring 7 9 LDH0131 O Ring 2 10 LDH0098 O R...

Page 17: ...evice WDVHP 0x HG Page 17 of 19 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 Dimensioned and Spa...

Page 18: ...ndrical pin 2 18 ISO8734 4x22A Cylindrical pin 2 19 DIN7984M4x14 Cylinder head screw 1 20 DIN912M3x10 Cylinder head screw 4 21 DIN912 M2 5x10 Cylinder head screw 4 22 970001525 Slot nut for WDV Dosing...

Page 19: ...lefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 Accessories Picture Article Number Description WDV DS Dosing Piston Sensor see also Product Catalog...

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