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1  Safety instructions 

To obtain warranty, all work has to be done by skilled and trained workers only! 

Use only original parts of WALTHER-PRÄZISION to ensure proper operation and function!

 

The use of this guide does not release the operator from compliance with the relevant industrial safety regulations. 
E.g.: Ordinance on Industrial Safety, etc. The operator of a WALTHER tool parking station has the duty to take care 
of planning measures to ensure an orderly operation and to monitor their implementation. 

The use of the tool parking station in applications where the safety of persons depends on its function  
is not admissible. The tool parking station must only be operated when the complete machine / facility corresponds 
to the EC-machinery directive! 

General safety instructions 

-  The parking stations must 

not

 be put on the floor without protection against dropping or tipping. 

-  The tool parking stations must only be released from the crane when they are firmly anchored to the ground. 

-  The anchoring in the hall floors must be checked for tightness before commissioning. 

-  During automatic and manual operation keep away hands and any other parts of the body away from the  

hinged lid mechanism - danger of injury! 

Hazard notes 

Hazards exist in case of incorrect product selection, 

inappropriate use

 and lack of maintenance 

 

and injuries to persons and damage to property can occur through: 

-  Functional limitations of connected system or tools 

The operator must in particular make sure that 

-  the permissible loads are kept. 

-  the tool parking station is only used according to the intended purpose. 

-  the tool parking station is only operated in a perfect, functioning condition. 

-  the operating personnel are sufficiently acquainted with the working method and the safety 

instructions of the tool parking station. 

-  during the operation of  the tool parking station, no safety devices are removed and/or deactivated. 

On completion of the assembly and installation work, and before the operational start-up of the

 

tool changing system, the following points should be observed: 

-  Check all screwed connections once again for secure seating. 
-  Before operational start-up of the tool parking station, a function test must be carried out 

 

(see maintenance and functional test in the associated operating instructions). 

The following points should be observed during operation or in case of malfunction: 

-  Work within the protective guard must only be carried out by trained and 

 

authorised personnel. 

-  During the robot

s coupling movement do 

not

 touch anything between the robots, tool parking station,  

and tool side as they move towards each other. 

-  Every fault should be rectified immediately. Accumulation of faults can lead to a loss of safety. 

2  Installation manual  

2.1  General 

The tool parking station station has to be assembled, while taking into account the general accident prevention 
guidelines, so that:

 

-  a perfect operation is guaranteed. 

-  it is ensured that all single components and all mobile parts are without damage.

 

To avoid damage when dropping and picking up the tool side, as well as to prevent life-threatening injuries during 
installation of the parking station, the following points must be observed: 

-  The installation works 

– mounting and installation of the tool parking station – may only be carried out 

by qualified persons under consideration of the safety instructions. 

-  Before beginning of the installation works all components of the tool changing system must be checked for 

transport damage. 

-  Check whether all screw connections are correctly and properly tightened. 

-  Any occurring radial stresses caused by long and heavy connection hoses must be absorbed by suitable 

supporting devices.

 

 

 

 

 

 

Summary of Contents for 95813

Page 1: ...1 Quick Guide Installation of the Tool Parking Station for Walther Tool Changing System Type 95813 95814 95815 95816 95817 95818 Ident Nr Dokument 135560 I...

Page 2: ...king method and the safety instructions of the tool parking station during the operation of the tool parking station no safety devices are removed and or deactivated On completion of the assembly and...

Page 3: ...is not properly affixed to its location No tool sides must be stored in the tool parking station if no torque support is available If this is not observed serious consequential damages may be the res...

Page 4: ...lts on the parking arms must be in the standard assembly variant shown corresponds to the delivery state 3 3 Vertical parking 95815 95818 standard assembly variant rear parking Parking arms Bearing le...

Page 5: ...elow does not correspond to the delivery state Standard assembly variant By removing the retaining ring it is possible to convert the bearing bolts and limiting bolts to a special assembly variant for...

Page 6: ...check the horizontal position of the placement head with a precision spirit level 4 2 Tool parking station with frame and without level setting In the first step the frame should be affixed to the st...

Page 7: ...7 4 4 Drill pictures for level settings...

Page 8: ...king station from the crane and mark out the 4 attachment points on the ground Establish attachment points and use customer specific anchors an example of such an anchor is shown Secure the tool parki...

Page 9: ...the following pictures determine the status of the tool parking station with a precision spirit level in both X direction and Y direction horizontal and vertical horizontal tool parking station X dire...

Page 10: ...ertical The tool parking station can now be removed from the crane Secure setting screws with the groove nuts with hook wrench secured with Schnorr lock washers Always check the vertical position of t...

Page 11: ...velling bush Insert screw with replaced levelling bushes into the locations where the screws with the spacer bushes diagonal were removed earlier This applies to horizontal and vertical parking statio...

Page 12: ...g head that was aligned earlier This must occur with an attached tool which is not illustrated here To do so a ruler is placed flush on the parking head and the distance between the surface of the pla...

Page 13: ...til the optimal position of the tool is achieved Always measure out and check the optimal position of the tool as a final step More than one torque support is used in the case of highly asymmetric too...

Page 14: ...angle then the tool side must be realigned with the aid of the torque support The torque support is adjusted in terms of length such that the ruler touches both edges of the locking ring equally All i...

Page 15: ...measuring the optimal position of the tool takes place as often as required until the optimal position of the tool is achieved Always measure out and check the optimal position of the tool as a final...

Page 16: ...ment INCORRECT CORRECT CORRECT INCORRECT INCORRECT INCORRECT CORRECT INCORRECT FALSCH INCORRECT LSCH FP side Tool 90 90 90 FP side FP side FP side FP side 90 90 90 Tool Tool Tool FP side Tool FP side...

Page 17: ...liability in cases of negligent acts resulting in damage or injury General The torque support should be affixed at a suitable location depending on the type of parking arm pin bushing bolt bar guide...

Page 18: ...the vertical alignment of the coupling plane e g with a back square see Aligning the tool parking station vertically 5 2 Horizontal parking Affixing the torque support should be done such that the co...

Page 19: ...he adjustment of the opening angle depends on the scope of delivery Example for infinity variable adjustment of the opening angle between 0 and 135 of flap covers for horizontal parking stations Examp...

Page 20: ...e opening angle rotate the adjusting screw counter clockwise Make sure that the opening angle is never placed below the 0 position 7 Inspect 1 Is the parking head horizontally or vertically aligned Us...

Page 21: ...back square to see whether the coupling plane of the tool side is aligned horizontally To do so place the instrument on the milled edge of the parking head and check for parallelism Horizontal alignm...

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