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4

Chapter 1 Safety Information

WARNING

Read, understand, and follow all of the warnings listed below.

Failure to follow these warnings could result in severe personal injury of death.

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Read and understand the Owner's Manual, all decals and warnings on liftgate before operating liftgate.

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Do not operate liftgate without a thorough knowledge and understanding of the operation of the liftgate.

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Liftgate hazards can result in crushing or failing.

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This liftgate is designed for loading and unloading cargo. If personnel are required to ride the liftgate, observe and familiarize 
yourself with the liftgate operation, decals and manuals. Ensure stable footing at all times.

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Do not ride liftgate with unstable loads.

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Wheeled loads must be properly retained from rolling.

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Tall, high center of gravity loads must be retained from falling over.

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Never overload liftgate:

Load platform as close to the vehicle and towards the middle of the platform as possible. Refer to Owner's Manual and 
capacity decal of liftgate for maximum load and load placement.

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Keep hands and feet clear of all potential pinch points.

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Never use liftgate if it shows any signs of structural damage such as cracked welds, bent or distorted members.

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Do not attempt any repairs unless you are qualified to do so. Care should be taken when work is performed on a disabled 
liftgate located near moving traffic. When possible, the vehicle should be moved away from traffic areas for repair. 
Precautionary measures should be taken to ensure personal safety including those recommended in Federal Motor Vehicle 
Safety Standards 571.125.

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When welding to liftgate, or liftgate components, take all necessary safety precautions, including using respiratory protection 
and other pertinent personal protective gear when welding harmful materials.

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All protective covers, guards, and safety devices must be in place and access doors closed before operating liftgate.

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Do not allow anyone to stand in or near area in which Platform will open and close before opening and closing Platform.

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Do not allow anyone to stand near the Platform where a falling load could land on them.

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Platform is always to be properly stored and secured for transit. See the Owner's Manual for details.

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Take care to retain cargo during transit for liftgate Platforms which function as the tailgate or door of the cargo area. Small 
objects can fall through the space between the vehicle and the folded Platform.

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A Lock-Out device or Shut-Off Switch should always be used to prevent unauthorized use of liftgate.

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For liftgates with Runners, never use liftgate if Runners do not travel up or down freely and smoothly.

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For liftgates with Roller Lifting Chain, the Chain should be replaced every (5) five years or 15,000 cycles, whichever comes 
first. Replace only with Waltco approved Roller Chain.

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Never transfer loads which exceed lifting capacity on or over any part of the Platform or Bed Extension unless the liftgate is 
equipped with a special reinforced Platform and Platform Support Bars for use when the Platform is used as a loading ramp 
(dock board). Refer to the "Using Platform as a loading ramp" Chapter in the Operation Instructions of the BZ/RZ series 
Owner's Manual.

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For liftgates equipped with Trailer Hitches, never exceed the rated capacity of the hitch. Do not exceed the vehicle's weight 
rating. Refer to the vehicle's Owner's Manual.

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Vehicle must comply with all state and federal standards.

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Follow the "Maintenance Guide" chapter in the Owner's Manual.

80101253

Rev 05  EO10758

Summary of Contents for FM Series

Page 1: ...acity Rail Liftgates Last Change s Date Page s Description 1 2021 Released For Production Waltco Lift Corp Waltco Lift Corp Corporate Office United States Canada 1777 Miller Pkwy 90 North Queen St Str...

Page 2: ...of this manual and all warnings and operation decals before operating and or performing maintenance on this liftgate Introduction 3 Safety Information 4 Warranty 6 Liftgate Terminology 7 Basic Mountin...

Page 3: ...tgate can cause an undesirable and dangerous condition OWNER S MANUAL The Waltco Owner s Manual is intended to act as a guide for operation and routine maintenance but is no way intended to encourage...

Page 4: ...ary safety precautions including using respiratory protection and other pertinent personal protective gear when welding harmful materials All protective covers guards and safety devices must be in pla...

Page 5: ...tform Retaining Bar should be lowered into H Frame Storage Plate when in transit Inspect Roller Chains every 3 three months or 750 cycles whichever comes first Roller Chains must be measured and check...

Page 6: ...e number of hours and labor rate Replacement warranty parts can be obtained by contacting Waltco s Parts Department Parts must be returned for inspection when requested Exclusions Waltco s warranty do...

Page 7: ...rusion 9 Switch Assembly 16 Storage Latch 3 Crossbeam Box Housing 10 Pump Unit 17 Platform Latch 4 Door Assembly 11 Lift Cylinder 18 Gas Shock not shown 5 Platform Assembly 12 Lock Valve 19 Header Lig...

Page 8: ...8 Chapter 2 Liftgate Terminology EXPLANATION OF SERIAL NUMBER TAG MODEL NAME DESCRIPTION CAPACITY FM1000 Final Mile Lift 1000 lbs FM1650 Final Mile Lift 1650 lbs...

Page 9: ...N PLATORM Manual Close Pull upward locking handle on control side to UNLOCKED postion as shown Hold locking handle Use left hand to open the platform by grabing the end of platform Never force platfor...

Page 10: ...ing handle in the UNLOCKED position while holding the locking handle Lift close the platform with your left hand by grabbing the end of the platform side bar Keep hands away from pinch points Release...

Page 11: ...o truck as possible Never operate fork lift trucks on or over any part of liftgate This unit is intended for loading and unloading of cargo only Do not use for anything but its intended use POWER OFF...

Page 12: ...wer platform to ground Remove access door from crossbeam box Adjust platform so it is level with top of crossbeam box Never adjust platform to travel more than 1 4 above the crossbeam box Never adjust...

Page 13: ...HECK AND FILL HYDRAULIC RESERVOIR Lower platform to ground and remove access door Remove breather and fill reservoir with hydraulic fluid until 1 2 from top See recommended fluids below Cycle liftgate...

Page 14: ...at approximately six 6 inches per second Bed height inches Lowering Time seconds 6 This liftgate must have correct pressure compensative flow valve installed INSPECT DECALS AND LUBRICATE LIFTGATE Insp...

Page 15: ...r side of vehicle Locate one on either side of platform 3 Access Door Decal 2 75089282 Locate one on chain anchor bracket Locate one on back of crossbeam box 4 Cab Shut off Decal 1 75089267 Locate nex...

Page 16: ...beam box rails runner assemblies with oil Monthly Cycles Light Duty Medium Duty Heavy Duty 250 45 30 21 250 350 30 21 14 Lubricate latch inside rails crossbeam box and platform hinges with machine oil...

Page 17: ...17 Chapter 7 SCHEMATICS ELECTRICAL HYDRAULIC SCHEMATIC LIGHTING WIRING SCHEMATIC...

Page 18: ...er units the Specification Tag is located on the side or bottom of the platform 2 MODEL NUMBER Or capacity 3 PLATFORM SIZE THEN INCLUDE THE FOLLOWING INFORMATION 4 PART NUMBERS 5 DESCRIPTION 6 QUANTIT...

Page 19: ...d on the vehicle and an OWNER S MANUAL in the vehicle at all times as a guide for proper operation and maintenance Additional WARNING DECALS OPERATION DECALS and OWNER S MANUALS can be obtained from W...

Page 20: ...is liftgate could result in severe personal injury or death Read and understand the contents of this manual and all warning and operation decals before operating and or performing maintenance on this...

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