Waldorf RN8110G Installation And Operation Manual Download

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Contents

Waldorf Gas Target Top Range Static Oven

RN(L)(B)8110G Gas Target Top Range Static Oven .

Introduction .............................................................................................. 2

Specifications ............................................................................................ 3

Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection

Dimensions ................................................................................................ 6

Installation ................................................................................................ 7

Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Commissioning

Operation ................................................................................................. 10

Operation Guide
Description of the Controls
Lighting Pilot Burner - (Target Top)
Lighting Main Burner - (Target Top)
Lighting Oven Pilot Burner
Lighting Oven Main Burner
Turning Oven to ‘Stand-By’ (Pilot ‘ON’ Only)
Oven ‘Shut Down’

Cleaning and Maintenance ...................................................................... 14

General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Fault Finding ............................................................................................ 16

Gas Conversion and Specifications ......................................................... 17

Conversion Procedure
Gas Specifications

Replacement Parts List ............................................................................ 24

Summary of Contents for RN8110G

Page 1: ...n s t a l l a t i o n a n d O p e r a t i o n M a n u a l RN8110G RNL8110G RNB8110G RNLB8110G Gas Target Top Range Static Oven Date Purchased Serial Number Dealer Service Provider 228682 14 For use in GB IE ...

Page 2: ...pares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales ...

Page 3: ...arances Assembly Gas Connection Commissioning Operation 10 Operation Guide Description of the Controls Lighting Pilot Burner Target Top Lighting Main Burner Target Top Lighting Oven Pilot Burner Lighting Oven Main Burner Turning Oven to Stand By Pilot ON Only Oven Shut Down Cleaning and Maintenance 14 General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance Fault Finding 16 Gas C...

Page 4: ... THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION Warning ...

Page 5: ...t from centre of Target Top Main Burner is located underneath removable cast target top plates Target Top uses a 45 MJ hr burner and as standard is fitted with full pilot flame failure protection Oven utilizes a 30 MJ hr oven main burner with pilot and flame failure protection and is fitted with piezo ignition to the oven pilot burner The oven is controlled with a 80 to 300ºC thermostat Access to ...

Page 6: ... 40 kPa 2 75 4 50 kPa Burner Operating Pressure 1 0 kPa 2 60 kPa Gas Connection 3 4 B S P Male Natural Gas G20 Propane G31 Target Top Target Top Heat Input nett Nominal 11 5 kW 8 0 kW 11 5 kW 8 0 kW Reduced 4 7 kW 2 4 kW 7 9 kW 2 4 kW Gas Rate nett Nominal 1 22 m3 hr 0 85 m3 hr 0 89 kg hr 0 62 kg hr Reduced 0 50 m3 hr 0 25 m3 hr 0 61 kg hr 0 19 kg hr Supply Pressure 20 mbar 37 mbar Burner Operatin...

Page 7: ... Butane but not Town Gas Refer to Gas Conversion and Specifications section of this manual for further details Gas Connection Gas supply connection point is located at rear of the appliance 130mm from right hand side 32mm from rear and 655mm from floor and is reached from beneath appliance Refer to Dimensions section Connection is BSP male thread Natural Gas Town Gas Target Top Oven Target Top Ove...

Page 8: ...6 Dimensions RN L 8110G ...

Page 9: ... are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging and transit protection from appliance including all protective plastic coating from exterior stainless steel panels Check equipment and parts for damage Report any damage immediately to the carrier and distributor Report any deficiencies to distributor who s...

Page 10: ... available The following checks should be made before installation a Gas Type the appliance has been supplied for is shown on coloured stickers located above gas connection and on rating plate Check that this is correct for gas supply the appliance is being installed for Gas conversion procedure is detailed in this manual b Supply Pressure required for this appliance is shown in Specifications sec...

Page 11: ...on NOTE Measure burner operating pressure at target top hob manifold test point with target top burner Inner and outer ring operating at full setting 8 Verify operating pressure remains correct Commissioning Before leaving the new installation Check the following functions in accordance with operating instructions specified in Operation section of this manual Light the Target Top Pilot Burners Lig...

Page 12: ...ain Burner Oven Pilot Ignition Oven Main Burner Thermostat Turning Oven to Stand By Mode Oven Shut Down Description of Controls OFF Position PILOT Burner HIGH Flame LOW Flame Pilot Burner viewing hole Fig 3 Oven Temperature Controller Oven Piezo Igniter Target Top Gas Control Knob This appliance is for professional use and is only to be used by qualified persons Only authorised service persons are...

Page 13: ...l 2 Rotate gas control knob anti clockwise to HIGH position 3 Main burner will ignite automatically from pilot burner 4 Once lit main burner will be burning at full rate For a lower heat turn gas control knob fully anti clockwise to LOW position 5 Also for intermediate heat position gas control knob between HIGH and LOW positions NOTE Always set gas control knob to HIGH position when lighting main...

Page 14: ...iter button will generate a single spark 3 Hold in thermostat control knob for approx 10 20 seconds then release Pilot burner should remain alight If pilot does not light repeat Items 1 to 3 above 4 View oven pilot burner through holes in front of sole plate with oven door open Lighting Oven Main Burner 1 Ensure pilot burner is alight 2 Rotate thermostat control knob anti clockwise to desired temp...

Page 15: ...knob clockwise to Pilot position Main burner will extinguish and pilot burner will remain alight Oven Shut Down NOTE DO NOT attempt to rotate Thermostat Control Knob anti clockwise back to O Off position as Knob and Gas Valve will be damaged 1 To turn oven Off completely partially depress thermostat control knob whilst turning clockwise to O Off position pilot burner will extinguish DO NOT fully d...

Page 16: ...scrubbing brush 2 Brush Target Top cast iron with a soft bristled brush followed by wiping with a cloth to prevent accumulation of carbon 3 Remove drip tray and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush Dry drip tray thoroughly with a dry cloth 4 Dry Target Top Range thoroughly with a dry cloth and polish with a soft dry cloth Weekly Cleaning NOT...

Page 17: ...rection of grain d Remove drip trays and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush Dry drip trays thoroughly with a dry cloth before re fitting e Dry all components thoroughly with a dry cloth and polish with a soft dry cloth Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve t...

Page 18: ...has heated Pilot flame too small Gas pressure too low Partially blocked pilot injector Thermocouple connection to the gas control is loose or faulty Thermocouple faulty Electromagnet in the rear of the gas control unit is faulty Hold knob in for at least 20 seconds following ignition of the pilot Clean or replace the pilot injector Tighten the thermocouple connection Check that the thermocouple is...

Page 19: ...the following Control knob from the target top control panel Centre casting Two half plate castings Two front fire bricks R H main fire brick Main Burner Injectors 1 Remove main burner to reveal inner and outer ring injectors 2 Remove injectors and replace with correct size injectors as shown in Gas Specifications Tables at rear of this section 3 Refit main burner to target top NOTE Ensure main bu...

Page 20: ... main burner ignition port Refer to figure opposite for correct fitting and alignment dimensions Re connect gas supply tube to pilot burner Refit RH main fire brick Refit 2 front fire bricks Refit 2 half plate castings ensure they are correctly interlocked Refit centre casting Refit front control panel and control knob Low Fire Adjustment NOTE Adjust low fire adjustment screw on gas control valve ...

Page 21: ...ectors as shown in Gas Specifications Tables at end of this section 4 Refit the following Re connect pilot supply tube to pilot burner Refit main burner and sole plate s Refit lower lintel 5 To replace low fire screw in static oven gas valve Remove oven control panel Remove low fire screw from gas valve and replace with correct size low fire screw as shown in Gas Specifications Tables at end of th...

Page 22: ...emains correct Re adjust regulator if required 5 Screw cap nut back onto regulator Gas Type Identification Label On completion of gas conversion replace gas type identification label located at Rear of appliance above gas connection Beside the rating plate Commissioning Before leaving the installation 1 Check all gas connections for leakage using soapy water or other gas detecting equipment 2 Carr...

Page 23: ...8mm 28mm Low Fire Adjustment 2 turns out ccw 1 turn out ccw Oven Main Burner Ø 2 60mm Ø 1 60mm Pilot Burner 0 35 0 23 Low Fire Screw Ø 1 5mm Ø 0 95mm Burner Operating Pressure 1 00 kPa 2 60 kPa Gas Regulator Cap Screw Burner Aeration Setting Fully Open Fully Open Supply Pressure 1 13 3 40 kPa 2 75 4 50 kPa Nat Gas LP Gas Propane Target Top Main Burner Injector Inner Ring Ø 1 70mm Ø 1 10mm Main Bur...

Page 24: ...this section for information Natural Gas G20 Propane G31 Target Top Main Burner Injector Inner Ring Ø 1 70 mm Ø 1 10 mm Main Burner Injector Outer Ring Ø 2 60 mm Ø 1 55 mm Pilot Burner Injector 0 35 0 25 Burner Aeration Screw X Inner 25 mm 20 mm Burner Aeration Screw Y Outer 28 mm 25 mm Low Fire Adjustment 21 2 turns out ccw 1 turn out ccw Oven Main Burner Ø 2 60 mm Ø 1 60 mm Pilot Burner 0 35 0 2...

Page 25: ...r Ring Ø 1 70mm Ø 4 20mm Main Burner Injector Outer Ring Ø 2 60mm Ø 6 30mm Pilot Injector 0 35 0 70 Burner Aeration Screw X Inner 25mm 20mm Burner Aeration Screw Y Outer 28mm 22mm Low Fire Adjustment 21 2 turns out ccw Blank 11 2 turns out ccw Oven Main Burner Ø 2 60mm Ø 5 00mm Pilot Injector 0 35 0 60 Burner Aeration Setting Fully open Fully open Low Fire Ø 1 5mm Ø 2 50mm Supply Pressure 1 13 3 4...

Page 26: ...ot Injector Nat 0 35 227984 Pilot Injector LPG Butane 0 25 232310 Pilot Injector Town Gas 0 70 Oven 228767 Oven Burner 018691K Oven Pilot 020253 Oven Thermocouple 018743 Thermocouple Spacer 227386 Oven Knob 100 290 C 032160 Injector LPG 1 60mm 032260 Injector Nat Gas 2 60mm 032145 Injector Butane 1 45mm 032500 Injector Town Gas 5 00mm 019217 Pilot Injector LPG Butane 0 23 026488 Pilot Injector Nat...

Page 27: ... 227896 Oven Rack Regulators Gas Conversion Kits Accessories 228921 Rear Roller Kit 228800 Ranges 900mm Plinth Kit Gas Type Gas Regulators Part No Description Nat Gas LPG Butane 228531 Town Gas 230185 BSP F F Adjustable BSP F F Convertible Model Gas Type to Convert to Nat Gas LPG Butane RN8110G 231976 231975 231977 Town Gas N A Nat Gas UK 231976 LPG UK 231975 ...

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