background image

 

14 

805.241.009 

Date: October 14, 2016

 

Inspections and Maintenance: 

 
Interval of inspections should be determined according to the frequency of use and the working 
scenario of the winch.  

If the wire runs in an angel it wears down faster. 
Signs of malfunction or poor operation should always lead to an inspection of the winch, and the 
winch should be taken out of operation until the error is eliminated. 
 

 
Maintenance plan: 
 
Before every use and Weekly: 
 

Every time when rigging the winch, before running the winch – and at least every week when the 
winch is in use: 

 

Check the entire length of the wire rope for bends, crushed areas, broken or cut cord, 
corrosion and other damages. 

 

Check all safety devices. 

 

Check that the wire is winded neatly on the drum. 

 
 

Monthly: 
 

At regular intervals – but at least every month when the winch is in use: 

 

Check the mounting clamp and snap hook for damages and proper fastening. 

 

Make sure the snap hook opens without binding and closes when released. 

 

Change damaged parts. See the passage "Faults – detect". 

 
 

Every 12 month:  
 

The winch has to be inspected by a specialist every 12 months 
 
 

Every 48 month: 
 

The winch should be inspected by an authorised expert every 48 months. 
 
The results of the regular inspections are to be documented and kept available at the company. 
The written result of the last inspection must be kept available at the site of operation, e.g. by an 
inspection sticker on the winch showing the date of the inspection, the basis of the inspection and 
the name of the inspector.  
 

 
 
 
 
 

Summary of Contents for Winch 10

Page 1: ...WWW WAHLBERG DK TELEPHONE 45 86 18 14 20 EMAIL sales wahlberg dk 241 Winch 10 User Manual...

Page 2: ...2 805 241 009 Date October 14 2016...

Page 3: ...NNECTING 8 POWER 8 DMX 8 SETTINGS 8 DMX ADDRESS 8 MODE 8 LAMPS 8 DMX LAMP 8 POSITION LAMP 8 RECALIBRATING OVERLOAD 9 MODE FUNCTIONS 9 TECHNICAL EXPLANATION AND THE DMX CHANNELS 10 SYNCHRONIZED MOVEMEN...

Page 4: ...height 10 m 33 ft Lifting capacity 10 kg 22 lbs Lifting speed Variable 5 30 cm sec 2 11 8 inch sec Lifting wire 2 mm galvanized steel wire 8mm snap hook Calculated breaking strength 240 kg Min Load 0...

Page 5: ...d in locating the desired position The positioning system is controlled from a 16 bit DMX channel and is highly accurate the winch stops within 1 mm The speed of the winch is likewise controlled from...

Page 6: ...se only Caution To Reduce the Risk of Electric Shock or Injury Use Indoors Only Caution To reduce the risk of electric shock do not expose to rain Store indoors Overview MODE functions MODE 1 Position...

Page 7: ...ge Connections The winch is now ready to roll Manual reset When the winch is ready the first thing to do is to reset it This is done manually in MODE 2 on DMX channel 6 and 7 Reset example The DMX cha...

Page 8: ...annels in total MODE The wanted MODE function is set on the MODE selector on the side of the winch Each MODE states a certain function See under MODE functions Lamps DMX lamp The DMX lamp is the green...

Page 9: ...1 Positioning with AUTO reset The winch resets automatically and thereby also sets the top position automatically The winch runs up until the snap hook reaches the motor house and stops Because of th...

Page 10: ...ion are multiplied in to a 16 bit channel The rough position is the MSB DMX channel 2 Position fine The channel controls the position of the winch with the speed set on the DMX channel 3 This fine pos...

Page 11: ...reset bottom position as possible By adjusting this channel the positioning run from 0 100 will be within this new parameter The bottom travelling height can be changed as needed without resetting the...

Page 12: ...be faded and the winches will tend to follow that fade When fading the positions the speed channel should be a 100 to gain the highest possible speed Also the position channel should be added like a...

Page 13: ...ill kick in and the winch will not go any further down To avoid this situation the max travel to the top and the bottom should instead be adjusted on DMX channels 4 and 5 OBS If these two spectrums ov...

Page 14: ...nd other damages Check all safety devices Check that the wire is winded neatly on the drum Monthly At regular intervals but at least every month when the winch is in use Check the mounting clamp and s...

Page 15: ...e will last up to 80 000 cycles running up and down At 5kg the wire will last up to 20 000 cycles running up and down At 10kg the wire will last up to 15 000 cycles running up and down The wire should...

Page 16: ...properly If the wire is bended and damaged it has to be replaced Read the next passage Change wire If the wire is okay it must be rolled on again Changing wire If the wire is damaged it must be repla...

Page 17: ...tightly around the wire wheel Make sure not to bend or damaged the loose wire as it rolls on When the wire has rolled on all the way disconnect the power or set the speed DMX start address to zero 000...

Page 18: ...1 kilo 3 Set the DMX start address to 001 and the MODE to 2 4 Apply DMX from a Lighting desk best is a desk with manual faders Make sure that your 7 channels are patched from DMX channel 1 to 7 Pull a...

Page 19: ...19 805 241 009 Date October 14 2016...

Reviews: