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Wahl DSTCAL Software User Manual 

 

 

21   

9.  CALIBRATION 

– Thermocouple Models 

9.1. Theory of Calibration 

Meter Calibration is performed to ensure that the meter will measure mV signals 
accurately.  This is accomplished by using known, DC millivolt signals of a specified 
accuracy.  Wahl recommends using mV signal generators with a known accuracy equal 
to or better than ± 6.0µV and thermocouple emissions of ±0.30°C (includes CJC) at 
25°C.    
 
The calibration routine also allows entry of the exact millivolt signal.  This will allow the 
technician to enter the calibrated mV value from a NIST traceable laboratory data sheet 
or by measuring a less accurate mV signal with a precision voltmeter, such as an 
Agilent 3458A, and 

entering the measured value.  See “METER CALIBRATION” below 

for details. 
 
Cold Junction Compensation (CJC) Calibration is required to calibrate the cold junction 
circuit to provide the proper amount of correction for the specific thermocouple type 
being used.  It is essential that this calibration be performed after changing the meter’s 
thermocouple type.  While the millivolt calibration is performed with copper wire 
connected to the meter, the CJC calibration must be performed with the specific 
thermocouple type wire.  The correction factor used by the meter is the mV equivalent 
of the temperature offset measured in accordance with the selected thermocouple 
type’s mV to temperature table. 
 

9.2. Meter Calibration 

mV Meter Calibration Window 

Selecting Millivolt Screen 
1. 

Prompts user to “Connect 0 Millivolt Standard to Meter Input”, user 
may optionally enter exact value of millivolt signal 

into the “Measured 

Millivolts (mV)

” box. 

2. 

Click “Next” to continue (Clicking “Cancel” will return to main screen). 

 

Waiting for Stabilization Screen 
3.  Unit waits 10 seconds for stabilization of capacitors 
 
Averaging Samples Screen 
4.  Unit takes 10 readings to average for calibration 
 
Selecting Millivolt Screen 
5. 

Prompts user to “Connect 75 Millivolt Standard to Meter Input”, user 
may optionally enter exact value of millivolt signal 

into the “Measured 

Millivolts (mV)

” box. 

6. 

Click “Next” to continue (Clicking “Cancel” will return to main screen). 

 

Note:  When performing the Millivolt Calibration, during the calibration of the 75mV, on occasion the 
calibrated value will show as the maximum mV value of 74.999996 mV.  If this occurs, the unit is at its 
maximum value and may show inaccuracy at higher temperatures.  To remedy this potential problem, 
simply recalibrate the unit and when DSTCAL prompts you to input 75mV, set the mV source to 74.0mV 
and type 74.0 into the DSTCAL window for the actual value entered.  This will likely correct the problem. 

Summary of Contents for DST400

Page 1: ...oftware User Manual Palmer Wahl Instruments Inc 234 Old Weaverville Road Asheville NC 28804 Toll Free 800 421 2853 Phone 828 658 3131 Fax 828 658 0728 www palmerwahl com 09 16 09 WD1037 Rev F Revised...

Page 2: ...els 13 6 CALIBRATION DSX Current Loop 15 6 1 Theory of Calibration 15 6 2 Current Loop Calibration 15 4 20 mA Calibration Window 15 7 DST600 PROBE ID 16 7 1 Theory of Operation 16 7 2 Definitions 16 1...

Page 3: ...Wahl DSTCAL Software User Manual 3...

Page 4: ...ion on the DSX models Association and enabling of probe ID s for DST600 series Models Setting of Low Battery Check rate Calibration of the meter s measurement electronics resistance input for RTD mode...

Page 5: ...B Interface Module 2 Connect the 4 pin cable assembly p n 13507 to the DST USB Interface Module port labeled DIGI STEM 3 With the Digi Stem unit open connect the opposite end of the 13507 cable to J3...

Page 6: ...the 4 mA and 20 mA values DSX models only SPY COM Serial Communication Debug Tool Not used during normal operation Help About Displays software version and contact information for Wahl Instruments Sel...

Page 7: ...rature from the measured resistance For the highest accuracy of measurements it should be set to match the R0 value of the probe being used It may be manually entered or may be automatically calculate...

Page 8: ...ettings are the calibration coefficients used in calculating temperature from the measured probe resistance These may be changed by the user via the Ohm Meter Calibration routine Restore Factory Setti...

Page 9: ...fficient To increase the total system accuracy the electronics may be programmed with this value so that the microprocessor can accurately calculate the actual temperature from the measured resistance...

Page 10: ...et Factory Calibration Window DSTCAL Pro only 14 Do you wish to calibrate the module with the values below Set Factory calibration pair to xxx xxxx x xxxx 15 Click Yes to continue or No to return to F...

Page 11: ...ter Calibration Probe system Calibration Window 1 Click on the Select Calibration to Perform drop down box and select Probe system Calibration 2 Click the Calibrate button 3 Placing probe in Ice Bath...

Page 12: ...d if the input resistance is not within approximately 4 ohms of the requested nominal setting One or both of the following error messages may occur when in the Meter Only Calibration and the calculate...

Page 13: ...cted or opens The current values are selected to comply with the NAMUR recommendation NE43 18 01 1994 The two settings available from the drop down menu are Upscale 22 0 mA drives the current to 22 0...

Page 14: ...Wahl DSTCAL Software User Manual 14 Fig 2...

Page 15: ...f value is out of acceptable range 2 Click Next to continue or Cancel to abort Enter Measured Current 20 mA Screen 3 Forces DSX unit to output 20 mA signal and prompts user to enter actual value measu...

Page 16: ...ed probe is being used To authorize a new probe the unit must be connected to the programming or calibration software where it is recommended the unit be recalibrated to ensure accuracy The Probe ID m...

Page 17: ...ollowing screen will appear Clicking OK will close this window To associate the new probe click the Capture Probe button Fig 3 The following screen will appear To associate the new probe clicks yes ot...

Page 18: ...temperature scale to be used when programming the 4 mA and 20 mA values DSX models only currently not available on 400 series Help About Displays software version and contact information for Wahl Ins...

Page 19: ...y checking Thermocouple Type Allows selection of J K E T or S thermocouples Changing of the thermocouple type requires the recalibration of the Cold Junction Compensation using the newly selected ther...

Page 20: ...to insert a 25 C equivalent signal via thermocouple wire of the selected type to the DST400 input connector This calibration must be performed after changing thermocouple type Existing Thermocouple Ca...

Page 21: ...le type wire The correction factor used by the meter is the mV equivalent of the temperature offset measured in accordance with the selected thermocouple type s mV to temperature table 9 2 Meter Calib...

Page 22: ...d to Set Factory Calibration window below Set Factory Calibration Window DSTCAL Pro only 13 Do you wish to calibrate the module with the values below Set Factory calibration pair to xxx xxxx x xxxx 14...

Page 23: ...Screen 5 Displays results of calibration 6 Click Set Calibration to continue Clicking Cancel will return to main screen Set Active Calibration Window 7 Do you wish to calibrate the module with the val...

Page 24: ...L USB 232 interface box and should be selected in the select COM port window 6 Plugging the cable back in will force the list to refresh again and it should now include the COM port for the interface...

Page 25: ...the DSTCAL program 4 Restart the computer 5 Open DSTCAL 6 Connect the DST USB Interface Module to the computer 7 Install the battery into the Digi Stem 8 Connect the DST USB Interface Module to the D...

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