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50 Use in Hazardous Environments

WAGO I/O System 750

750-506 2DO 24V DC 0.5A/ diagnostics

Manual

Version 1.2.1

Public

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8.2.2

Special Notes Regarding UL Hazardous Location

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For UL Hazardous Location acc. to UL File E198726, the following additional

requirements apply:

•

Use in Class I, Division 2, Group A, B, C, D or non-hazardous areas only

•

ETHERNET connections are used exclusively for connecting to computer

networks (LANs) and may not be connected to telephone networks or

telecommunication cables

•

WARNING

– The radio receiver module 750-642 may only be used to

connect to external antenna 758-910!

•

WARNING

– Product components with fuses must not be fitted into circuits

subject to overloads!

These include, e.g., motor circuits.

•

WARNING

– When installing I/O module 750-538, “Control Drawing No.

750538” in the manual must be strictly observed!

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Additional Information

Proof of certification is available on request.

Also take note of the information given on the operating and assembly

instructions.

The manual, containing these special conditions for safe use, must be readily

available to the user.

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Summary of Contents for 750-506 Series

Page 1: ...GO I O System 750 750 506 xxx xxx 2DO 24V DC 0 5A diagnostics 2 Channel Digital Output 24 VDC Short circuit Protected High side Switching with Diagnostics Version 1 2 1 Pos 3 Alle Serien Allgemeine M odul e Rechtliches Allgemei nes Impressum für Standardhandbücher allg Angaben Anschriften Telefonnummer n und E Mail Adressen 3 mod_1219151118203_21 docx 21060 1 ...

Page 2: ...t wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the ...

Page 3: ...l and Electronic Equipment 10 2 1 5 2 Packaging 11 2 2 Safety Advice Precautions 12 3 Device Description 15 3 1 View 17 3 2 Connectors 18 3 2 1 Data Contacts Local Bus 18 3 2 2 Power Jumper Contacts Field Supply 19 3 2 3 CAGE CLAMP Connectors 21 3 3 Display Elements 22 3 4 Schematic Diagram 23 3 5 Technical Data 24 3 5 1 Device Data 24 3 5 2 Power Supply 24 3 5 3 Communication 24 3 5 4 Outputs 24 ...

Page 4: ...ng Devices or F I O Modules 38 7 2 1 General Structure 38 7 2 2 Examples of Connection 39 8 Use in Hazardous Environments 40 8 1 Marking Configuration Examples 41 8 1 1 Marking for Europe According to ATEX and IECEx 41 8 1 2 Marking for the United States of America NEC and Canada CEC 45 8 2 Installation Regulations 48 8 2 1 Special Notes including Explosion Protection 48 8 2 2 Special Notes Regard...

Page 5: ...A diagnostics R Pos 12 All e Seri en Allgemei ne Module Sicher heits und sonstige Hi nweise Hi nweis Hinweis Gültig keit der Angaben für aufg elistete Varianten 9 mod_1281520778141_21 docx 63085 1 Documentation Validity for Variants Unless otherwise indicated the information given in this documentation applies to listed variants Pos 13 Serie 750 WAGO I O SYSTEM Hi nweise zur D okumentati on alte S...

Page 6: ...14 5 4 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Vorsicht Vorsicht _War nung vor Personenschäden allgemein_ Erläuterung 13 mod_1343310028762_21 docx 101038 1 Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Pos 14 5 5 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Achtung Ac...

Page 7: ...0 5A diagnostics Manual Version 1 2 1 Public Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet Pos 14 6 Dokumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 8: ... 1 5 Font Conventions Pos 14 10 Alle Serien Allgemeine M odul e Rechtliches Allgemeines Schriftkonventi onen 3 mod_1221059521437_21 docx 21714 1 Table 3 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of ...

Page 9: ...carried out by electrical specialists with sufficient knowledge in automation The specialists must be familiar with the current norms and guidelines for the devices and automated environments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming Pos 17 5 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen al te Str uktur...

Page 10: ... These modules contain no parts that can be serviced or repaired by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the operating instructions Improper use of the components Further details are given in the contractual agreements Please send your request for ...

Page 11: ...od_1485262995837_0 docx 404006 1 Pos 17 9 5 All e Serien Allgemei ne Module Ü berschriften Ebene 4 Verpackung Ü berschrift 4 33 mod_1544537925240_21 docx 513676 4 1 2 1 5 2 Packaging Pos 17 9 6 All e Serien Allgemei ne Module R echtliches Allgemeines Verpackung 32 mod_1537446786416_21 docx 501653 1 Packaging contains materials that can be reused PPWD 94 62 EU and 2004 12 EU packaging guidelines ap...

Page 12: ...ntact Prevent fire from spreading outside of the enclosure Offer adequate protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel and may only be opened with tools Pos 17 13 3 Alle Serien Allgemeine M odul e Sicherheits und sonstige Hinweise Gefahr Gefahr Trennvorrichtung und Ü berstromschutz 33 mod_1543915978439_21 docx 512267 1 Ensure disconnect a...

Page 13: ...r requirement you must use an additional supply module to provide the field voltage Pos 17 14 4 Serie 750 WAGO I O SYSTEM Wichtige Erläuter ung en alte Struktur Sicher heits und sonstige Hi nweise Achtung Achtung Maxi maler Summenstr om Datenkontakte 5 V 33 mod_1542028658977_21 docx 507951 1 Do not exceed the maximum total current for I O modules 5 VDC via data contacts The maximum permissible tot...

Page 14: ...nd soiled contacts with propanol Pos 17 14 9 Alle Serien Allgemeine M odul e Sicherheits und sonstige Hinweise Achtung Achtung Kei n Kontaktspray verwenden 6 mod_1260181290808_21 docx 46755 1 Do not use any contact spray Do not use any contact spray The spray may impair contact area functionality in connection with contamination Pos 17 14 10 Alle Seri en Allgemeine M odule Sicher heits und sonstig...

Page 15: ...on circuit e g a recovery diode must be installed in parallel to the load to limit this induced voltage Pos 20 7 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung al te Str uktur Ei nleitung I O Beschrei bung DO I O Beschrei bung 750 05xxD O kurzschlussfest 3 mod_1233817429086_21 docx 27167 1 The output channels are electrically short circuit protected Pos 20 8 Serie 750 WAGO I O SYSTEM Ger ätebeschr...

Page 16: ...ts are reset in the input image and the red error LED goes off Pos 20 16 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung alte Struktur Einl eitung Versorgung Gal vanische Trennung Feld System 3 mod_1233756478750_21 docx 27102 1 The field voltage and the system voltage are electrically isolated from each other Pos 20 17 Serie 750 WAGO I O SYSTEM Wichtige Erläuter ung en alte Struktur Sicher hei ts un...

Page 17: ...SYSTEM Ger ätebeschrei bung al te Str uktur Ansicht Ansicht C ageClamp _Legende mit LEDs mit 1 Entriegel ungslasche 15 mod_1370867188922_21 docx 122225 1 Table 4 Legend for Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 CAGE CLAMP connectors Device Description Conn...

Page 18: ...self cleaning gold spring contacts Figure 2 Data Contacts Pos 28 2 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen al te Str uktur Sicherheits und sonstige Hinweise Achtung Achtung I O Module nicht auf Gol dfeder kontakte leg en 7 mod_1266318463636_21 docx 50695 1 Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid so...

Page 19: ...ansmit power for the field side The contacts on the left side of the I O module are designed as male contacts and the contacts on the right side as spring contacts Pos 31 3 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung al te Str uktur Anschlüsse Leistungskontakte 3 LK Messer Feder Abbildung 7 mod_1266318232808_21 docx 50691 1 Figure 3 Power Jumper Contacts Pos 31 4 Serie 750 WAGO I O SYSTEM Ger ä...

Page 20: ...is 10 A The power jumper contacts can be damaged and the permissible operating temperature can be exceeded by higher current values When configuring the system do not exceed the permissible maximum current value If there is a higher power requirement you must use an additional supply module to provide the field voltage Pos 32 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_12211...

Page 21: ...O Anschlüsse 750 05xx 2 D O 4 Leiter direkt DO 24 V 0 V Er de 18 mod_1389620358531_21 docx 141444 1 Figure 4 CAGE CLAMP Connectors Table 6 Legend for Figure CAGE CLAMP Connectors Channel Designation Connector Function 1 DO 1 1 Output DO 1 Signal voltage 24 V 2 Output DO 1 Field supply 0 V 3 Output DO 1 Field supply Ground 4 Output DO 1 Ground 2 DO 2 5 Output DO 2 Signal voltage 24 V 6 Output DO 2 ...

Page 22: ...isplay Elements Channel Designation LED Normal Operation Output Follows Output Bit No Load is Connected Short Circuit with GND Short Circuit with 24 V Overtemperature at Overload 1 Status DO 1 A Green Off Green Off Off Off Green Green Off Off Error DO 1 B Off Off Red Off Red Off Red Red Red Off Status from PLC to the module 1 0 1 0 1 0 1 0 1 0 2 Status DO 2 C Green Off Green Off Off Off Green Gree...

Page 23: ...haltbild Ü berschrift 2 4 mod_1240984441312_21 docx 31967 2 1 3 4 Schematic Diagram Pos 40 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung al te Str uktur Schematische Schal tbil der D O Schematisches Schaltbild 750 0506 11 mod_1321958248035_21 docx 83476 1 Figure 6 Schematic Diagram Pos 41 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 24: ...nd power jumper contacts 24 VDC Current consumption system voltage max 5 VDC 15 mA Current consumption power jumper contacts max 24 VDC 15 mA Load Voltage via power jumper contacts 24 VDC 15 20 Current via power jumper contacts 10 A Potential isolation 500 V system supply 3 5 3 Communication Table 10 Technical Data Communication Data width local bus 4 byte in 4 byte out 3 5 4 Outputs Table 11 Tech...

Page 25: ...sche Daten Anschl usstechni k Technische D aten D atenkontakte 17 mod_1380123495844_21 docx 132794 1 Table 14 Technical Data Data Contacts Data contacts Slide contact hard gold plated self cleaning Pos 46 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung al te Str uktur Technische Daten Klimatische U mgebungsbedi ngung en Technische Daten Klimat U mgebungsbed ohne er w Temp 0 55 C 25 85 C 2000m auf A...

Page 26: ...ieder ungselemente Leerzeil e 1Z 28 mod_1485262995837_0 docx 404006 1 Pos 52 All e Seri en Allgemei ne Module Zulassungen Standardzulassungen KC Kor ea Cer tificate DO 20 mod_1406292019560_21 docx 160338 1 Korea Certification MSIP REM W43 DOM750 Pos 53 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung al te Str uktur Zulassungen Ex Zulassungen I O Modul 750 xxxx Ex Standar dversi on und alle Variante...

Page 27: ...mod_1242803944015_21 docx 33642 1 750 506 I O modules meet the following requirements on emission and immunity of interference Pos 58 All e Seri en Allgemei ne Module N or men und Richtli nien EMV N ormen Standar d EMV CE Stör aussendung EN 61000 6 4 4 mod_1242798273984_21 docx 33602 1 EMC CE Emission of interference EN 61000 6 4 Pos 59 All e Seri en Allgemei ne Module N or men und Richtli nien EM...

Page 28: ...s information from the section I O Modules included in the description concerning the process image of the corresponding coupler controller Pos 63 Serie 750 WAGO I O SYSTEM Prozessabbild Lokalbus DO Prozessabbil d 75x 506 31 mod_1523621344210_21 docx 481879 1 Table 16 Output Bits Bit 3 Bit 2 Bit 1 Bit 0 x x DO 2 DO 1 DO 1 Signal state DO 1 Digital output channel 1 DO 2 Signal state DO 2 Digital ou...

Page 29: ...ts Do not touch the contacts Avoid contaminating the contacts Pos 66 4 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen al te Str uktur Sicherheits und sonstige Hinweise Achtung Achtung I O Module nicht auf Gol dfeder kontakte leg en 7 mod_1266318463636_21 docx 50695 1 Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoi...

Page 30: ...odules feature grooves for power jumper contacts on the right side For some I O modules the grooves are closed on the top Therefore I O modules featuring a power jumper contact on the left side cannot be snapped from the top This mechanical coding helps to avoid configuration errors which may destroy the I O modules Therefore insert I O modules only from the right and from the top Pos 66 9 Serie 7...

Page 31: ...rrier rail and in the assembly The I O module must not be inserted crooked or askew Once the I O module has snapped into place the electrical connections for the data contacts and power contacts if any to the head station or to the preceding and if applicable following I O module are established Pos 66 12 Serie 750 WAGO I O SYSTEM Monti eren D emonti eren I O M odul entfernen neutrales 3D 35 mod_1...

Page 32: ...nual Version 1 2 1 Public Figure 9 Removing the I O Module Example Electrical connections for data or power jumper contacts are disconnected when removing the I O module Pos 67 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 33: ...onductors Only connect one conductor to each CAGE CLAMP Only one conductor may be connected to each CAGE CLAMP Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals 1 For opening the CAGE CLAMP insert the actuating tool into th...

Page 34: ...8_21 docx 32010 2 1 6 2 Connection Examples Pos 72 Serie 750 WAGO I O SYSTEM Anschli eßen Anschl ussbeispi ele Digitalausgänge Anschlussbeispiele 750 05xx_2D O_2L_3L_mit Er de 18 mod_1389692158254_21 docx 141688 3333 1 6 2 1 2 Conductor Connection Ungrounded Figure 11 Connecting Diagram 2 Conductor Connection Ungrounded 6 2 2 2 Conductor Connection Grounded Figure 12 Connecting Diagram 2 Conductor...

Page 35: ...6 2 3 3 Conductor Connection Ungrounded Figure 13 Connecting Diagram 3 Conductor Connection Ungrounded 6 2 4 3 Conductor Connection Grounded Figure 14 Connecting Diagram 3 Conductor Connection Grounded Pos 73 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 36: ...ited for use in interference free safety circuits Pos 74 2 Serie 750 WAGO I O SYSTEM Einsatz in sicherheitsg erichteten Anwendung en Sicher hei tsverhalten 6 mod_1258973946909_21 docx 44685 1 If the field side supply is shut down via a safety switching device the safety function of the module is not active When the interference free I O module is used correctly in a safety related application neit...

Page 37: ...n free I O module the field supply voltage is Umax 32 V Note IP54 protection class IP54 protection class is absolutely mandatory This means that the interference free digital output module shall only be integrated and operated in switch boxes or switch cabinets complying with IP54 or higher Avoid reverse supply of output The 24 V power supply shall never be applied to the output of an interference...

Page 38: ...rference free variant xxx 8xx of the I O module 750 506 in safety related applications the modules belonging to a safety switching device shall be combined to form a potential group Power to the potential group shall be supplied via a power supply module 750 601 or 750 602 or via filter module 750 626 Either a power supply module or a separation module without power jumper contacts 750 616 must be...

Page 39: ...angskl emmen i n Sicherheitsanwendungen 6 mod_1259219930757_21 docx 45290 3 1 1 Einsatz der rückwir kungsfrei en Digital ausg angskl emme in Sicher heitsanwendungen 7 2 2 Examples of Connection Two channel Single pole Power Supply Disconnection Figure 16 Two channel Single pole Disconnection Two channel Double pole Power Supply Disconnection Figure 17 Two channel Double pole Disconnection Pos 77 D...

Page 40: ...21 docx 27500 1 The WAGO I O System 750 electrical equipment is designed for use in Zone 2 hazardous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installation regulations to be observed The individual subsections of the Installation Regulations section must be taken i...

Page 41: ...onfiguration Examples Pos 78 5 All e Seri en Allgemei ne Module Ü berschriften Ebene 3 Kennzeichnung für Eur opa g emäß ATEX und IECEx Ü berschrift 3 29 mod_1493822925932_21 docx 420432 3 1 8 1 1 Marking for Europe According to ATEX and IECEx Pos 78 6 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV07_2019 35 mod_1568102068939_21 docx 559059 1 Figure 18 M...

Page 42: ...urface temperature of the enclosure no dust bin Dc Level of equipment protection EPL Mining I Device group Mining M2 Device category High degree of safety Ex Explosion protection mark d Protection type Pressure tight encapsulation I Electrical devices in potentially explosive mines Mb Level of equipment protection EPL Gases II Device group All except mining 3 G Device category 3 Zone 2 Ex Explosio...

Page 43: ...c Pos 78 8 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV12_Ex i_2019 35 mod_1568102226939_21 docx 559063 1 Figure 20 Marking Example of an Approved I O Module Ex i per ATEX and IECEx Figure 21 Text Detail Marking Example of an Approved I O Module Ex i per ATEX and IECEx ...

Page 44: ...ng M2 M1 Device category High level of safety with circuits that offer a very high level of safety Ex Explosion protection mark d Protection type Pressure tight encapsulation ia Ma Protection type and equipment protection level EPL Associated equipment with intrinsically safe circuits I Electrical devices in potentially explosive mines Mb Level of equipment protection EPL Gases II Device group All...

Page 45: ... According to NEC Pos 78 11 Serie 750 WAGO I O SYSTEM Ei nsatz i n Ex Bereichen Beispi elbedruckung und Textdetail N EC 500_2017 14 mod_1360580302684_21 docx 111353 1 Figure 23 Text Detail Marking Example According to NEC 500 Table 20 Description of Marking Example According to NEC 500 Marking Description CL I Explosion protection gas group DIV 2 Area of application Grp A B C D Explosion group gas...

Page 46: ...nsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Pos 78 14 Serie 750 WAGO I O SYSTEM Ei nsatz i n Ex Bereichen Beispi elbedruckung und Textdetail N EC 506_2017 29 mod_1497865583656_21 docx 424742 1 Figure 25 Text Detail Marking Example for Approved I O Module Ex i According to NEC 506 Table 22 Description of Marking Example for Approved I O M...

Page 47: ...on protection mark nA Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL X Symbol used to denote specific conditions of use Gases Ex Explosion protection mark nA Type of protection ia Ga Type of protection and equipment protection lev...

Page 48: ...roximity of the WAGO I O System 750 hereinafter product WARNING DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED WARNING DO NOT DISCONNECT WHILE ENERGIZED WARNING ONLY DISCONNECT IN A NON HAZARDOUS AREA Before using the components check whether the intended application is permitted in accordance with the respective printing Pay attention to any changes to the printing when replacing components The p...

Page 49: ...otentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circuit is disconnected from the power supply The area is known to be non hazardous Outside the device suitable measures must be taken so that the rated voltage is not exceeded by more than 40 due to transient faults e g when powering the field supply Pro...

Page 50: ...le 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into circuits subject to overloads These include e g motor circuits WARNING When installing I O module 750 538 Control Drawing No 750538 in the manual must be strictly observed Pos 78 22 D okumentati on allgemei n Gli ederungsel emente Leerabsatz 2Z 3 mod_1224662755687_0 docx...

Page 51: ...ed 35 Figure 14 Connecting Diagram 3 Conductor Connection Grounded 35 Figure 15 Potential Group for Safety Related Applications 38 Figure 16 Two channel Single pole Disconnection 39 Figure 17 Two channel Double pole Disconnection 39 Figure 18 Marking Example per ATEX and IECEx 41 Figure 19 Text Detail Marking Example per ATEX and IECEx 41 Figure 20 Marking Example of an Approved I O Module Ex i pe...

Page 52: ...echnical Data Outputs 24 Table 12 Technical Data Field Wiring 25 Table 13 Technical Data Power Jumper Contacts 25 Table 14 Technical Data Data Contacts 25 Table 15 Technical Data Climatic Environmental Conditions 25 Table 16 Output Bits 28 Table 17 Input Bits 28 Table 18 Description of the Marking Example per ATEX and IECEx 42 Table 19 Description of the Marking Example of an Approved I O Module E...

Page 53: ...tem 750 53 750 506 2DO 24V DC 0 5A diagnostics Manual Version 1 2 1 Public Pos 84 D okumentation allgemei n Einband Einband Leerseite für durch 2 teilbare Seitenzahl Standarddruck 3 mod_1219230851078_0 docx 21123 1 ...

Page 54: ...mente CI 2017 28 mod_1486477503580_21 docx 405394 1 WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com Ende der Liste für Textmar ke Ei nband_hinten ...

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