WAGNER VM 500 Translation Of The Original Operating Manual Download Page 1

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VM 500

B_03416

VM 500

Electrostatic Control Unit

for Electrostatic Manual Spray Guns

Version 07/2014

Translation of the Original
Operating Manual

Summary of Contents for VM 500

Page 1: ...VM 500 c us B_03416 VM 500 Electrostatic Control Unit for Electrostatic Manual Spray Guns Version 07 2014 Translation of the Original Operating Manual...

Page 2: ......

Page 3: ...Work Environment 11 4 2 Safety Instructions for Staff 11 4 2 1 Safe Handling of WAGNER Spray Devices 12 4 2 2 Grounding the Device 12 4 2 3 Material Hoses 13 4 2 4 Cleaning 13 4 2 5 Handling Hazardou...

Page 4: ...Start up and Spraying 27 7 4 Standby Mode 28 8 TROUBLESHOOTING AND RECTIFICATION 29 9 MAINTENANCE AND REPAIR 30 9 1 Maintenance 30 9 2 Repair 30 10 PRODUCT DISPOSAL 30 11 ACCESSORIES 31 12 SPARE PART...

Page 5: ...erious injury Caution a possibly hazardous situation Non observance may result in minor injury Notice a possibly hazardous situation Non observance may result in material damage Note provides informat...

Page 6: ...44502 1 3 LANGUAGES 1 4 ABBREVIATIONS IN THE TEXT Number of pieces Position Marking in the spare parts lists Order No Order number ET Spare part Stainless steel Two components The operating manual is...

Page 7: ...mentioned manual spray guns If the control unit is operated in combination with devices other than the above mentioned spray guns the FM authorizations type approvals cease to apply Theseelectrostatic...

Page 8: ...s are carried out correctly 2 4 REASONABLY FORESEEABLE MISUSE Coating work pieces which are not grounded Use of defective components spare parts or accessories Use with non authorized spray guns 2 5 R...

Page 9: ...All tested combinations of devices including accessories are given in the FM Control Document with part number 2316160 Authorization type approval of FM for class 1 div 1 spray gun Electrical devices...

Page 10: ...rated in accordance with the safety regulations and electrotechnical regulations Must be repaired immediately in the event of problems Must be decommissioned if they pose a hazard Must be de energized...

Page 11: ...ust not exceed 100 Mohm Paint mist extraction systems must be fitted on site according to local regulations Ensure that the following components of a safe working environment are available Product air...

Page 12: ...anbesuspendeduntilthenextcommissioning Carry out the work steps as described in the Pressure Relief Work Interruptions chapter if pressure relief is required if the spraying work is interrupted or sto...

Page 13: ...t temperatureorthatcleaningisundertakenatacleaningstationwithtechnicalventilation To clean use cloths and brushes moistened with solvent Abrasive agents or objects must not be used Ensure that the spr...

Page 14: ...operate the device in a spray booth or on a spraying wall with the ventilation extraction switched on Wear suitable protective clothing when working with hot products 4 3 CORRECT USE 4 2 6 TOUCHING H...

Page 15: ...face spraying of the control unit Never spray device parts using electrostatic equipment electrostatic spray gun Cleaning the control unit If there are deposits on the surfaces the device may form ele...

Page 16: ...characteristic for high voltage ensures that if the spray gun is brought too close to the work piece or to earth the high voltage is reduced automatically to prevent an accidental spark discharge The...

Page 17: ...500 control unit The standard equipment includes Quantity Order No Designation 1 264626 Mains cable USA 2 m 6 56 ft 1 130215 Grounding cable 10 m 32 8 ft 2 9951117 Delay action fuse 1 0 AT 1 2316160...

Page 18: ...L EDITION 07 2014 ORDER NUMBER DOC2344502 1 Illuminated display High voltage 2 Illuminated display Operating signal 3 Push button Standby mode 4 Illuminated display Standby 5 5 OPERATING ELEMENTS AND...

Page 19: ...der voltage Schutzklasse Protection Class IP 54 B_04169 5 6 7 8 9 10 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC2344502 5 Mains input terminal Connection for mains cable with safety clip Warning...

Page 20: ...ally required system components WARNING 6 2 STORAGE CONDITIONS Until the point of assembly the control unit must be stored in a dry location free from vibrations and with a minimum of dust The control...

Page 21: ...ement Ne pas d brancher sous tension Do not disconnect under voltage Schutzklasse Protection Class IP 54 B_04171 1 2 3 4 5 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC2344502 This control unit ca...

Page 22: ...ed Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks or flames Ground all device components Ground the work pieces to be c...

Page 23: ...piece suspension Grounding of spray booth conveyor system and suspension on the building side in accordance with the operating instruction or the manufacturer s information Grounding of all conductive...

Page 24: ...Gun cable 3 Grounding cable 4 Pneumatic pump 5 Trolley 6 Air pressure regulator air filter Pos Description 7 Product suction system 8 Return hose 9 High pressure filter 10 Compressed air connection 11...

Page 25: ...ty class 3 5 2 according to ISO 8573 1 Connect the GM 5000EA or GM 5000EAC to the paint supply as described in the relevant operating manuals Check that all product conveying connections are correctly...

Page 26: ...ge to the device If contact with solvent based paints or cleaning agents causes skin irritation appropriate precautionary measures must be taken e g wearing protective clothing The footwear worn by op...

Page 27: ...all LED s light up Display test 2 If the operating signal light 2 is green after the display test the control unit is ready to be operated High voltage field Danger to life from malfunction of heart...

Page 28: ...nt to spray without high voltage select the standby mode Press push button 3 briefly and the Standby illuminated display 4 lights up Note This function can be activated and used from the gun 7 4 STAND...

Page 29: ...es defective Replace fuses No illuminated display lights up Wagner Service Greenilluminateddisplay 1 does not light up no high voltage Spray gun cable not connected or defective Connect spray gun cabl...

Page 30: ...cludes opening the control unit Afterrepairhasbeencompleted thecontrolunithastobecheckedforleaks The Restricted breathing requirements according to DIN EN 60079 15 2011 have to be fulfilled When carry...

Page 31: ...2330628 Mains cable Europe 10 m 32 8 ft 241271 Mains cable Switzerland 3 m 9 8 ft 264626 Mains cable USA 2 m 6 6 ft 264625 Mains cable Japan 3 m 9 8 ft 130215 Grounding cable 10 m 32 8 ft 264332 Groun...

Page 32: ...in the event of any queries Type of delivery normal mail express delivery air freight courier etc Identification in spare parts lists Explanation of column labeling in the following spare parts lists...

Page 33: ...tik el Nr Ar tic le No Ei ng an gs lei stu ng In pu t Po we r Ei ng an gs str om In pu t Cu rre nt m ax 0 5A I 0 M ai n Sw it ch Pr im 1 0 AT Nicht unter Spannung trennen Avertissement Ne pas d branc...

Page 34: ...FM ET 13 3 263400 Distance bush 14 3 9922011 Serrated lock washer externally toothed 15 3 9910103 Hexagon nut 16 5 2312348 Hexagon lock nut 17 4 9922011 Serrated lock washer externally toothed 18 4 99...

Page 35: ...s glazes liquid abrasives zinc dust paints and so forth reduce the service life of valves packings spray guns nozzles cylinders pistons etc Wear and tear due to such causes are not covered by this war...

Page 36: ...36 VM 500 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC2344502...

Page 37: ...37 VM 500 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC2344502...

Page 38: ...38 VM 500 OPERATING MANUAL EDITION 07 2014 ORDER NUMBER DOC2344502...

Page 39: ......

Page 40: ...der No 2344502 Edition 07 2014 Germany Phone Fax E mail Switzerland Phone Fax More contact adresses on the Internet at Company Locations WAGNER worldwide Subject to changes without notice Document No...

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WAGNER VM 500, Translation Of The Original Operating Manual

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