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PC 1030

GB

SAFETY REGULATIONS

SAFETY REGULATIONS

The following sources are just a sample of those containing 

safety requirements for mortar conveyors:

a)  DIN EN 12001: 2004-05, Conveying, spraying and 

placing machines for concrete and mortar - Safety 

requirements; German version; German version EN 

12001:2003 

The following specifications are to be observed in particular to 

handle mortar spraying machines safely:

Usage of the mortar spraying machine

The mortar spraying machine PlastCoat 1030 may only be 

used to process the coating materials described on page 38. 

Any other usage is not allowed.

 

 

    

Proper usage also includes the observance of the operating 

manual and the observance of the inspection and mainte-

nance conditions. Always keep the operating manual on hand 

at the point of use of the mortar spraying machine. 

The mortar spraying machine PlastCoat 1030 may only be op-

erated with a manometer. Only the mortar hose specified by 

the manufacturer may be used. 

Use only marked mortar hoses with at least 40 bars operating 

pressure. 

Protection of persons

In order to protect eyes, skin and the respiratory organs: 

Wear 

safety goggles, protective clothing, gloves, possibly use 

protective skin cream and respiratory equipment

. Do 

not decouple the mortar hose as long as it is under pressure. 

Watch the manometer! Wear safety goggles! Do not point the 

spray lance at persons! 

In order to protect your ears 

wear ear protection.

Wear safety shoes when transporting the machine or working 

with 

it. 

       

People not needed to assist with machine installation, assem-

bly or operation, must keep away from the machine.

The PC 1030 is equipped with an EMERGENCY STOP switch 

for emergencies.

Breathing masks 

Make a breathing mask available to the processor in order to 

protect against mineral dust. Refer to the regulations of the 

German employer's liability insurance association ("Beruf-

sgenossenschaft") "Rules for the use of breathing masks" 

(BGR 190) and "Processing coating materials" (BGV D25). 

Connection to the mains network only via a special feed-

ing point, for example via a distribution board for con-

struction sites, with residual current protective device 

with INF 

 30 mA.

Avoid soiling of the socket for the remote control at the 

control unit.

Risk of injury from escaping material.

Before switching on, always check that the 

material tap on the spray lance is closed.

Close material tap whenever stopping 

work.

Never operate the mortar spraying ma-

chine if the rotor is exposed or if the con-

tainer has been removed.  

Do not reach into the rotor when it is mov-

ing. Risk of crushing. 

Caution if you have long hair. Only wear 

close-fitting clothes at work.  

Do not insert objects or body parts 

through the protective grid.

Risk of crushing when folding in the han-

dles, assembling the pump unit and con-

necting the mortar hose.

Cleaning and maintenance

Never decouple mortar hose or disassemble machine when 

under pressure. Note pressure reading on pressure gauge.

When performing maintenance work, always switch off mor-

tar spraying machine, disconnect mains plug and ensure it 

cannot be plugged back in by mistake.

Do not spray down the motor and control unit of the mortar 

spraying machine with a water-jet, high-pressure cleaner or 

high-pressure steam cleaner. Danger of short-circuits caused 

by water ingressing.

Electrical equipment

Work on the machine’s electrical equipment may be carried 

out only by a qualified electrician. The electrical equipment is 

to be checked regularly. Eliminate faults such as loose connec-

tions or scorched cables.

Keep the label on the mortar spraying machine clean and 

legible.

Whenever the machine is automatically 

brought to a standstill or during power 

failure, immediately move the selec-

tor switch to “A” to prevent the machine 

starting back up again unintentionally.  

There is a danger of injury.

Summary of Contents for PLASTCOAT 1030

Page 1: ...Service manual with electrical repair instructions for electrically instructed persons of the J Wagner GmbH PC 1030 2369648 B 08 2021...

Page 2: ...following points are to be observed in accordance with the operating manual before every start up 1 Observe the permissible pressures 2 Check all the connecting parts for leaks 3 Instructions for regu...

Page 3: ...1 5 Five safety rules_______________________________ 20 1 6 Categorisation of protection classes______________ 21 1 7 Explanation of electric variables and components___ 22 1 8 Explanation of electric...

Page 4: ...ns of the German employer s liability insurance association Beruf sgenossenschaft Rules for the use of breathing masks BGR 190 and Processing coating materials BGV D25 Connection to the mains network...

Page 5: ...Never repair defective mortar hoses yourself Avoid sharp bends and folds the smallest bending radius is about 80 cm Do not drive over the mortar hose Protect against sharp ob jects and edges Never pul...

Page 6: ...ating pressure 40 bar Max granular size K6 mm Dimensions L x W x H 1150 x 550 x 620 mm Container capacity 50 l Weight PlastCoat 1030 60 kg Weight Spray lance 2 1 kg Max tyre pressure 2 5 bar Degree of...

Page 7: ...ied out by the person who controls the machine Never operate mortar spraying machine with an exposed rotor Do not reach into the rotor when it is mov ing Risk of crushing Caution if you have long hair...

Page 8: ...e the outlet unit 4 Set delivery volume controller 2 to 1 or 2 Connect mains plug to mains power supply Move the selector switch 1 to position F As soon as the stator 5 is released from the rotor 6 se...

Page 9: ...9 PC 1030 GB...

Page 10: ...ber seal flange 13 2357594 Receptacle ITEM ORDER NO DESIGNATION 14 348316 Rotor 15 348324 Screw 2 16 2360651 Feeder shaft 17 2360706 Rubber seal motor 18 9921501 Spring washer 4 19 9900313 Cylinder he...

Page 11: ...11 PC 1030 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 Nm Explanation xNm indicates torque 25 5Nm 25 5Nm GB SPARE PARTS ILLUSTRATION...

Page 12: ...2 3 4 5 6 ITEM ORDER NO DESIGNATION 1 3142039 Ring nut M12 2 3069013 Square head plug 3 2367604 Guide pulley 4 348349 Wheel 5 9994902 Wheel cap 6 2309787 Protective cap 8 1 SPARE PARTS LIST FRAME SPAR...

Page 13: ...13 PC 1030 9 DRIVE ASSEMBLY PLAST COAT 1030 GB DRIVE ASSEMBLY PLAST COAT 1030...

Page 14: ...Control knob for potentiometer 4 2315416 2308475 Switch 6 2313 743 Emergency stop switch 7 2313 481 Signal lamp green ITEM ORDER NO DESIGNATION 8 2313 482 Signal lamp red 9 2316 781 Adhesive label fro...

Page 15: ...15 PC 1030 GB...

Page 16: ...22 488 O ring 25 x 2 5 7 2323 764 Housing component left 8 2319 220 Lever 9 2322 363 Magnet 10 2319 228 Turn restrictor 11 9999 360 Retaining ring 12 2336 552 O ring 30x 2 8 2 pcs 13 2322 179 Slide bu...

Page 17: ...17 PC 1030 GB SPARE PARTS LIST OF SPRAY LANCE 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26...

Page 18: ...cylinder 5 and all seals and o rings 3 Insert the closing cylinder 5 with the help of the guiding tools 1 and 2 into the lance body Attention Avoid dam age to the o rings due to the sharp edges 4 Full...

Page 19: ...nd indicate potential hazards and special features The work instructions must include safe and correct replace ment of a connecting cable for example 1 2 SKILLED ELECTRICIAN FOR DEFINED TASKS In order...

Page 20: ...ive parts All live cables must be disconnected at all poles at the place of work before starting work This can be done by means of main switches expert removal of fuses disconnection of plug connector...

Page 21: ...against electric shock in addition to the basic insulation Connection to the protective conductor system is not possible Appliances with this protection class are not permitted in Germany and Austria...

Page 22: ...aohms Designation Explanation L1 External conductor L2 External conductor L3 External conductor N Neutral conductor PE Protective conductor 3 Threephase AC voltage 1 8 EXPLANATION OF ELECTRICAL TERMS...

Page 23: ...ductor A PEN conductor is an earthed conductor which performs the function of protective conductor and neutral conductor simulta neously Active part of an electrical system An active part is a live pa...

Page 24: ...e wires then the wire is defective 7 The defective component must be made inoperative in order to prevent further use 2 2 FUNCTIONAL TEST OF THE CAPACITOR 1 Ensure safe isolation from the supply befor...

Page 25: ...strument should be used to check the electrical functionality If a multimeter is used it should be set to V or VAC 5 Now check the voltage present between L1 and N If this is 230 V AC then the voltage...

Page 26: ...be disconnected first of all Note down the connection plan 4 Measure all cables to the housing if a continuity is found then the motor has an earth fault and is defective 5 Measurement of the individu...

Page 27: ...asurement in accordance with BGV A3 must be carried out in order to ensure electrical safety and functionality See chapter 1 4 3 3 REPLACING THE CAPACITOR 1 Ensure safe isolation from the supply befor...

Page 28: ...h 4 The motor protecting switch can now be removed 5 Now install the new motor protecting switch and restore the electrical connection 6 After completing the repair a measurement in accordance with BG...

Page 29: ...r noting the exact pin assignment 3 Now replace the motor 4 Observe the pin assignment noted in point 2 when connecting the individual wires Also ensure secure contact when con necting the wires 5 Aft...

Page 30: ...LUG 230V 50 Hz GREEN YELLOW BLUE BROWN W U V GND MOTOR PLUG C 16 3 GND BLUE GREEN YELLOW BLACK H1 YELLOW H2 GREEN H3 BLUE 5V RED MOTOR 4 MACHINE SPECIFIC DOCUMENTS 4 1 Connection diagram PC 1030 CONNE...

Page 31: ...Tel Fax 0341 210100 centralino wagner_it_va wagner group com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 22 22 wagner wagner group c...

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