3
PC 1030
CONTENTS
GB
Contents
SERVICE MANUAL
1
Safety regulations ______________________________4
2
Important information on product liability __________6
3
Technical data _________________________________6
4
Required tools and auxiliary material _______________6
5
Operating elements and displays on device _________6
6
Replacing the stator ____________________________7
6.1 Shaft seal _____________________________________8
7
Rotor replacement _____________________________8
8
Spare parts list Plast Coat 1030 __________________ 10
8.1 Spare parts list frame _________________________ 12
9
Drive assembly Plast Coat 1030 _________________ 13
10 Spare parts list Controller ______________________ 14
11 Spare parts list New spray lances ________________ 16
12 Replacement of Seals and O-rings of the new Lance 18
ELECTRICAL REPAIR INSTRUCTIONS
1
Basic Principles ______________________________ 19
1.1 Electrically instructed person ___________________ 19
1.2 Skilled electrician for defined tasks ______________ 19
1.3 Legal foundations ____________________________ 19
1.4 Which tests must be performed _________________ 19
1.5 Five safety rules ______________________________ 20
1.6 Categorisation of protection classes _____________ 21
1.7 Explanation of electric variables and components __ 22
1.8 Explanation of electrical terms __________________ 22
2
Functional test work instructions ________________ 24
2.1 Functional test of cord set _____________________ 24
2.2 Functional test of capacitor ____________________ 24
2.3 Functional test of switches/buttons ______________ 25
2.4 Functional test of earthing contact socket ________ 25
2.5 Functional test of the motor overcurrent
protection switch ____________________________ 25
2.6 Functional test of the threephase motor __________ 26
2.7 Functional test of AC motor ____________________ 26
3
Repair work instructions _______________________ 26
3.1 Replacing a cord set __________________________ 26
3.2 Replacing a 400 V cord set _____________________ 29
3.3 Replacing the capacitor _______________________ 27
3.4 Replacing switches/buttons ____________________ 27
3.5 Replacing the earthing contact socket ___________ 28
3.6 Replacing the motor protecting switch ___________ 28
3.7 Replacing the threephase motor ________________ 28
3.8 Replacing the AC motor _______________________ 29
4
Machine-specific documents ___________________ 30
4.1 Connection diagram PC 1030 ___________________ 30
