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WAGNER Cobra 40-10/2K, Translation Of The Original Operating Manual

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WAGNER Cobra 40-10/2K Translation Of The Original Operating Manual Download Page 19

19

B_5062

B_5061

B_05063

OPERATING MANUAL

VERSION 07/2014

ORDER NUMBER DOC2349980

The Cobra pump may only be operated in a vertical position as 
shown. Overhead operation is not permitted.

Vertical position at 

wall mount

Vertical positioning

on trolley

Overpressure!

Risk of injury from bursting components.

  Never change the safety valve setting.

WARNING

Overhead operation or storage (air motor with pressure regulator below)

Air could get into the hydraulic circuit, causing a malfunction.
 

  Avoid overhead operation or storage at all costs.
  Venting, see chapter 8.2.6 Oil change

NOTICE

The fl uid section has been designed as a double diaphragm pump with exchangeable inlet 
and outlet valves. With the mixer (18 and 19) upstream relief valves (16) can be switched 
"spraying mode" and "circulation mode".

5.2.4 

FLUID SECTION (9)

5.2.5 

POSITIONING

Summary of Contents for Cobra 40-10/2K

Page 1: ...B_5076 High Pressure Double Diaphragm Pump for 2 Component Products with Mixing Ratio 1 1 Version 07 2014 Translation of the Original Operating Manual ...

Page 2: ......

Page 3: ...ENERAL SAFETY INSTRUCTIONS 13 4 1 Safety Instructions for the Operator 13 4 1 1 Electrical Equipment 13 4 1 2 Personnel Qualifications 13 4 1 3 Safe Work Environment 13 4 2 Safety Instructions for Staff 14 4 2 1 Safe Handling of WAGNER Spray Devices 14 4 2 2 Grounding the Device 15 4 2 3 Product Hoses 15 4 2 4 Cleaning and Rinsing 16 4 2 5 Handling Hazardous Liquids Varnishes and Paints 16 4 2 6 T...

Page 4: ...f 35 7 2 Safety Instructions 35 7 3 Emergency Deactivation 36 7 4 Work 37 7 5 Pressure Relief Work Interruption 37 7 5 1 Pressure Relief Work Interruption 37 8 CLEANING AND MAINTENANCE 39 8 1 Cleaning 39 8 1 1 Cleaning Staff 39 8 1 2 Safety Instructions 39 8 1 3 Cleaning and Flushing Device 40 8 1 4 Long term Storage 40 8 2 Maintenance 41 8 2 1 Maintenance Staff 41 8 2 2 Safety Instructions 41 8 2...

Page 5: ...verview of the Cobra 40 10 2K Components 61 14 3 Cobra 40 10 Air Motor 62 14 4 Cobra 40 10 Fluid Section 66 14 5 Cobra 40 10 Inlet Valve 70 14 6 Inlet Valve Depressor 70 14 7 Mixer Complete 71 14 8 Trolley 73 14 9 Cobra Suction System 74 15 WARRANTY AND CONFORMITY DECLARATIONS 76 15 1 Important Notes Regarding Product Liability 76 15 2 Warranty Claim 76 15 3 CE Declaration of Conformity 77 15 4 Re...

Page 6: ...er and its consequences DANGER This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences WARNING This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for pr...

Page 7: ... behavior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge ...

Page 8: ... for any damage arising from incorrect use Use the device only to work with the products recommended by WAGNER Only operate the device as a whole Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The double diaphragm pump may only be operated under the following conditions The operating staff must be trained on the basis of this operating manual The safety regu...

Page 9: ...chen manufacturers Joinery Window factories Steel processing industry Construction of vehicles Shipbuilding Legend recommended limited suitability less suitable Legend recommended limited suitability less suitable 2 5 PROCESSIBLE 2K WORKING MATERIALS WITH MIXING RATIO 1 1 The double diaphragm pump is suitable for processing liquid 2K products Abrasive working materials and pigments Greater wear of...

Page 10: ...processing Wagner double diaphragm pumps are not designed for conveying food 2 7 RESIDUAL RISKS Residual risks are risks which cannot be ruled out even in the event of correct use If necessary warning and prohibition signs at the relevant points of risk indicate residual risks Residual risk Source Consequences Specific measures Lifecycle phase Skin contact with lacquers and cleaning agents Handlin...

Page 11: ...ical Data chapter Maximum surface temperature The maximum surface temperature of the pump depends on the operating conditions heated product and not on the device frictional heat Ignition temperature of the coating product Ensure that the ignition temperature of the coating product is above the maximum surface temperature Ambient temperature The permissible ambient temperature is 10 C to 60 C 50 F...

Page 12: ...the surfaces the device may form electrostatic charges Flames or sparks can form during discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the device Operation without Fluid Avoid running the pump so that it sucks in air without fluid inside The air combined with the vapor of flammable fluids can generate internal areas with an explosion hazard Peri...

Page 13: ...rical safety regulations Ensure that the device is only operated maintained and repaired by trained persons Ensure that the floor in the working area is static dissipative in accordance with EN 61340 4 1 resistance must not exceed 100 megohms Ensure that all persons within the working area wear static dissipative shoes Footwear must comply with EN 20344 The measured insulation resistance must not ...

Page 14: ...ventoffunctionalfaults remedythefaultasdescribedinthe Troubleshooting chapter When necessary or at least every 12 months the liquid ejection devices should be checked for safe working conditions by an expert e g Wagner Service Technician in accordance with the guidelines for liquid ejection devices ZH 1 406 and BGR 500 Part 2 Chapter 2 29 and 2 36 For shut down devices the examination can be suspe...

Page 15: ...f the inner hose e g PA or FEP Make sure that the hoses are laid only in suitable places Hoses should not be laid in the following places under any circumstances in high traffic areas on sharp edges on moving parts or on hot surfaces Ensure that the hoses are never run over by vehicles e g fork lifts or that the hoses are never put under pressure from the outside in any other way Ensure that the ho...

Page 16: ...facturer Ensure that the flash point of the cleaning agent is at least 15 K above the ambient temperature or that cleaning is undertaken at a cleaning station with technical ventilation Take measures for workplace safety see Chapter 4 1 3 When commissioning or emptying the device please note that an explosive mixture may temporarily exist inside the lines and components of equipment depending on t...

Page 17: ...ouch hot surfaces if you are wearing protective gloves When operating the device with a coating product with a temperature of 43 C 109 4 F Identify the device with a warning label Warning hot surface Order No 9998910 Instruction label 9998911 Protection label Note Order the two stickers together ...

Page 18: ... 1 Control housing with integrated silencer 2 Air pressure regulator 3 Ball valve 4 Air motor 5 Compressed air Inlet 6 Fastening flange 5 2 MODE OF OPERATION 5 2 1 GENERAL INFORMATION 5 2 2 AIR MOTOR 4 The air motor with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor via the air pressure regulator 2 and the ball valve 3 The air motor is fitted with a ...

Page 19: ...hange the safety valve setting WARNING Overhead operation or storage air motor with pressure regulator below Air could get into the hydraulic circuit causing a malfunction Avoid overhead operation or storage at all costs Venting see chapter 8 2 6 Oil change NOTICE The fluid section has been designed as a double diaphragm pump with exchangeable inlet and outlet valves With the mixer 18 and 19 upstr...

Page 20: ... 4 2 TECHNICAL DATA Order No Designation U850 00CA 1 Double diaphragm pump Cobra 40 10 2K consisting of Fluid section air motor and connection elements mounted on trolley U850 00MA 1 Double diaphragm pump Cobra 40 10 2K consisting of Fluid section air motor connection elements and holder for wall mounting U850 00SA 1 Double diaphragm pump Cobra 40 10 2K consisting of Fluid section air motor connec...

Page 21: ...level at 0 3 MPa 3 bar 43 5 psi air pressure dB A 69 Air motor piston diameter mm 80 inch 3 15 Product inlet outside thread mm M36x2 Product outlet inside thread inch G 3 8 Product outlet outside thread inch G 3 8 Weight kg lb 19 41 9 Product pH value pH 3 5 9 Maximum product pressure at pump inlet MPa 2 bar 20 psi 290 Product temperature C 10 80 F 50 176 Ambient temperature C 10 60 F 50 140 Allow...

Page 22: ...G MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 5 4 3 MEASUREMENTS AND CONNECTIONS Measurement A 505 19 88 B 313 12 32 C 313 12 32 D 134 5 28 E 55 2 16 F 182 7 16 G 80 3 15 H M6 I 25 0 98 K G3 8 Measurement L M36x2 M G3 8 N 149 5 87 O 91 3 58 P 107 4 21 Q 175 6 89 R 7 0 28 S 65 2 56 ...

Page 23: ... 0 2400 0 009 0 23 20 30 40 50 60 0 2060 0 2500 0 3090 0 011 0 28 10 20 30 40 50 60 0 2950 0 3450 0 4260 0 013 0 33 10 20 30 40 50 60 80 0 4530 0 5280 0 6600 0 015 0 38 10 20 30 40 50 60 80 0 5770 0 6720 0 8130 0 017 0 43 20 30 40 50 60 70 0 7310 0 7860 1 0640 0 019 0 48 20 30 40 50 60 70 80 0 9260 1 0920 1 3700 0 021 0 53 20 40 50 60 80 1 1430 1 3600 1 6900 0 023 0 58 20 40 50 60 70 80 1 3700 1 5...

Page 24: ... 4 0 6 l min gpm 0 1000 35 800 28 600 21 400 14 200 7 0 40 80 120 160 200 240 A A B B C OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 Diagram for Cobra 40 10 2K Stroke frequency min Product pressure Air consumption Water flow rate A 6 bar 0 6 MPa 87 psi air pressure B 4 5 bar 0 45 MPa 65 psi air pressure C 3 bar 0 3 MPa 44 psi air pressure ...

Page 25: ...otor can still be under pressure 3 Vent Operating pressure in the air motor is vented control pressure is still present 1 Pressure regulator 2 Ball valve 3 Pressure gauge 4 Compressed air Inlet 5 AirCoat filter regulator Cobra accessories TheAirCoatfilterregulatormustbemountedvertically in all installation positions for the diaphragm pump see assembly manual for Filter Regulator order number 23286...

Page 26: ...able state after it is installed and commissioned 6 2 STORAGE CONDITIONS Until the point of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F and 140 F The relative air humidity at the storage location must be between 10 and 95 w...

Page 27: ... to statics mixers 8 and when using the AirCoat process connect air hose to filter pressure regulator 7 Note This pump can be used as part of a spraying system for Airless or AirCoat applications The components can be found in the accessories list provided that the system was not obtained as a spray pack The nozzles must be selected according to the gun instructions Inclined ground Risk of acciden...

Page 28: ...gun Dirt and moisture in the atomizing air worsens the spraying quality and spraying pattern Hose connections Risk of injury and damage to the device Do not exchange hose connections of product hose and air hose WARNING 6 5 3 PRODUCT SUPPLY Bursting hose bursting threaded joints Danger to life from injection of product Ensure that the hose material is chemically resistant to the sprayed products E...

Page 29: ... dissipative Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks Clean the piston pump only with a damp cloth WARNING Heavy paint mist if grounding is insufficient Danger of poisoning Insufficient paint application quality Ground all device components Ground the work pieces to be coated WARNING ...

Page 30: ...bserved Secure gun with safety clip Check the permissible pressures Check all connections for leaks Check hoses for damage It should be ensured that the device is in the following state before carrying out any work on it The pressure should be released from the pump and high pressure hose with gun The gun should be secured with the safety clip The air supply should be interrupted Overpressure Risk...

Page 31: ...Inform the doctor about the paint or solvent used Never seal defective high pressure parts instead relieve the pressure from them and replace them immediately WARNING Toxic and or flammable vapor mixtures Risk of poisoning and burns Operate the device in a spray booth approved for the working materials or Operate the device on an appropriate spraying wall with the ventilation extraction switched o...

Page 32: ... 05 MPa 0 5 bar 7 25 psi 4 Open return valves 3a and 3b 5 Slowly open the ball valve 2 6 Adjust the air pressure on the pressure regulator 1 so that the pump runs smoothly 7 Flush the system until clean solvent flows into the tanks 5a and 5b 8 Close ball valve 2 9 Switch over return valves 3a and 3b 10 Point the gun 8 without nozzle into tank 5 and open it 11 Slowly open the ball valve 2 12 Flush ...

Page 33: ...33 B_05080 6A 6B 5B 5A 7B 7A 1 2 8 9 3B 3A 4B 4A B_05081 V OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 Note During the flushing procedure briefly press both valve depressors V ...

Page 34: ...runs smoothly 6 Close ball valve 2 as soon as pure working material starts coming from the return hoses 4a and 4b 7 Turn relief valves 3a and 3b in spraying position to the mixer 9 leading 8 Point the gun 8 without nozzle into empty tank 5a and open it 9 Slowly open the ball valve 2 10 Close ball valve 2 as soon as pure working material starts coming from the gun 11 When there is no pressure remai...

Page 35: ... or cleaning agents causes skin irritation appropriate precautionary measures must be taken e g wearing protective clothing The footwear worn by operating staff must comply with EN ISO 20344 The measured insulation resistance must not exceed 100 megohms The protective clothing including gloves must comply with EN ISO 1149 5 The measured insulation resistance must not exceed 100 megohms WARNING Obs...

Page 36: ...UAL VERSION 07 2014 ORDER NUMBER DOC2349980 EMERGENCY STOP In case of unforeseen occurrences the ball valve 1 should be vented immediately and the return valves 2 should be opened 7 3 EMERGENCY DEACTIVATION Closed Set the valves to circulation rotate clockwise ...

Page 37: ...ray gun is closed 7 5 PRESSURE RELIEF WORK INTERRUPTION Positions of the ball valve 1 Open working position 2 Closed The air motor can still be under pressure 3 Vent Operating pressure in the air motor is vented control pressure is still present 7 5 1 PRESSURE RELIEF WORK INTERRUPTION The pressure must always be relieved when The spraying tasks are finished Servicing the system Carrying out cleani...

Page 38: ... rules particularly regarding the pot life Flush thoroughly before the end of the pot life NOTICE High pressure spray jet Danger to life from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consult a doctor immediately in the event of skin injuries caused by paint or solvent Inform the doctor about the paint or solvent used Never seal defective high pr...

Page 39: ...ols and aids 8 1 CLEANING 8 1 1 CLEANING STAFF Brittle filter pressure regulator The tank on the filter pressure regulator becomes brittle through contact with solvents and can burst Flying parts can cause injury Do not clean the tank on the filter pressure regulator with solvent WARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ensure that th...

Page 40: ...Replace the water or solvent in the product pump with a suitable preserving oil and fill the separating agent cup with separating agent Procedure 1 Carry out points 1 to 7 in Chapter 8 1 3 Flushing and Cleaning Device 2 Flushing with preserving fluid according to Chapter 6 8 3 8 1 3 CLEANING AND FLUSHING DEVICE DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER s...

Page 41: ...cribed in Chapter 6 7 Carry out a function test if required in accordance with Chapter 11 In accordance with the guideline for liquid ejection devices ZH 1 406 and BGR 500 Part 2 Chapter 2 29 and Chapter 2 36 The liquid ejection devices should be checked by an expert e g a Wagner service technician for their safe working conditions as required and at least every 12 months For shut down devices the...

Page 42: ...Before starting work carry out a visual check to ensure that the grounding connection is present in the device and in all relevant components 8 2 3 SAFETY CHECKS WAGNER recommends having all spraying devices checked annually by a technical expert e g WAGNER service technician for safety reasons ...

Page 43: ...ntal influences even when handled correctly Check hoses pipes and couplings every day and replace if necessary Before every commissioning check all connections for leaks Additionally the operator must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept The complete hose is to be replaced as soon as one of ...

Page 44: ...n on a suitable underlay Align horizontally Observe the fill level marking X on the oil tank Oil level A in the oil tank 3 has to be within the specified markings X If the level deviates from these markings the hydraulic oil must be topped up or removed by suction Procedure 1 Unscrew and remove threaded plug 5 2 Top up oil to level A middle of marking X 3 Start up the pump for a short time without...

Page 45: ...under the oil tank 5 Unscrew oil tank 3 and drain contents 6 Unscrew and remove locking screws 4 and seals 7 Slowly start up the pump until no oil flows out of the oil suction fitting 8 Screw in clean oil tank 3 and seal 8 2 6 CHANGING THE OIL The oil should be changed after 500 service hours or once a year Necessary accessories Order No 322911 Oil filling set Using hydraulic oil Using the wrong h...

Page 46: ... with no air bubbles 7 Move piston 9 into rear end position Use the syringe to fill the hydraulic stage until the oil flows out of the suction fitting into the oil tank 3 with no air bubbles 8 Continue to top up the oil until the level before venting is approx 17 mm 0 67 inches below the upper edge of the oil tank 9 Screw in threaded plug 5 and tighten gently Put pump on its side and dismount oil ...

Page 47: ...n Remove threaded plug 5 2 Slowly start up vent the pump until no air bubbles appear from the oil suction fitting 3 Oil level A in the oil tank has to be within the specified markings X 4 Screw in threaded plug 5 and tighten with 2 Nm 1 5 lbft 5 Mount piston cover 1 and hood with casing 6 The device is ready for operation again ...

Page 48: ...r spray pattern See the gun instructions Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Press valve depressor Clean product pump and leave to soak in cleaning agent if necessary Foreign body in suction valve Dismantle suction valve housi...

Page 49: ... fast when the spray gun is closed Valves worn Replace the parts Loss of power due to severe icing There is a lot of condensation water in the air supply Install a water separator If none of the causes of malfunction mentioned are present the defect can be remedied by aWAGNER Service Center ...

Page 50: ...s as described in Chapter 6 7 Function test in accordance with Chapter 11 In accordance with the guideline for liquid ejection devices ZH 1 406 and BGR 500 Part 2 Chapter 2 29 and Chapter 2 36 The liquid ejection devices should be checked by an expert e g a Wagner service technician for their safe working conditions as required and at least every 12 months For shut down devices the examination can...

Page 51: ...mponents should be cleaned thoroughly using a suitable cleaning agent Spare parts may have safety relevant properties Defective parts O rings and seal sets must always be re placed ATTENTION Incompatibility of cleaning agent and working medium Risk of explosion and danger of poisoning by toxic gases Examine the compatibility of the cleaning agents and working media on the basis of the safety data ...

Page 52: ...mp further with oil until just below end of oil tank inspection window see Chapter 8 2 6 Oil filling unit 1 3 EX relevant inspections Check mass connection between grounding connection of the pump and the frame trolley and between the individual components of the frame trolley 100kΩ Check conductivity between the piston and the grounding connection 100kΩ These inspections are relevant Ohmmeter 1 4...

Page 53: ...ious screws Tighten hexagon screws M12x65 40 10 or M16x80 40 25 and input valve housing with the prescribed torque see Chapter 14 Check all threaded connections Empty device completely and relieve pressure Check function of frame or transport trolley Check whether the pump is mounted horizontally on the frame Torque wrench Visual check ...

Page 54: ...54 OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 ...

Page 55: ...e scrapped please differentiate the disposal of the waste materials The following materials have been used Stainless steel Aluminum Plastic Carbide Consumable products lacquers adhesives flushing and cleaning agents solvents must be disposed of in accordance with all applicable legal requirements ...

Page 56: ...RF FM 3 8 NPS M16x1 5 PN530 SSt 28 97073 Suction hose lacquer Niro complete DN 13 ID 0 98 inch 30 2313585 AirCoat gun GM 4700AC 25 MPa 250 bar 3626 psi NPSM1 4 31 2309705 Hose set AC Product NPSM1 4 7 5 m 24 6 ft DN 3 mm ID 0 12 inch 27 MPa 270 bar 3916 psi Air G1 4 7 5 m 24 6 ft DN 6 mm ID 0 24 inch 0 8 MPa 8 bar 116 psi 32 394012 AirCoat gun GM 4100AC 25 MPa 250 bar 3626 psi NPSM1 4 33 379HHH No...

Page 57: ...57 26 27 AirCoat 5 3 Cobra 40 10 2K 17 11 21 25 12 1 A 51 4 53 52 2 B_03130 OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 ...

Page 58: ...AG 14 with ProfiTip HD NPSM1 4 27 MPa 270 bar 3920 psi 45 1006HHH Wagner nozzle ProfiTip HD 46 9984583 High pressure hose Airless 1 4 NPSM DN 3 mm ID 0 12 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 47 9984573 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 7 5 m 24 6 ft 27 MPa 270 bar 3920 psi 48 9984573 10 High pressure hose Airless 1 4 NPSM DN 4 mm ID 0 16 inch 10 m 32 8 ft 27 MPa 270 b...

Page 59: ...59 OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 ...

Page 60: ...owing information to ensure delivery of the right spare part Order number designation and quantity The quantity need not be the same as the number given in the quantity column on the list This number merely indicates how many of the respective parts are used in each component The following information is also required to ensure smooth processing of your order Address for the invoice Address for de...

Page 61: ...1 322436 Air motor casing 4 1 322437 Pressure stage casing 5 1 322235 Hood 4 with air outlet 6 3 9907224 Hexagon socket cylinder head screw 7 4 9920106 Washer 8 1 9900107 Hexagon screw 9 1 2332077 Warning label 10 4 9999211 Edge protection profile 30 mm 1 18 inch 11 2 9999211 Edge protection profile 164 mm 6 46 inch 13 1 322438 Cylinder noise insulation 14 1 9974112 Sealing ring 15 1 9992616 Molyk...

Page 62: ... Threaded plug 20 1 367315 Control housing 4 21 1 367313 Compressed air filter 4 6 22 1 2328606 Pressure regulator unit 4 25 1 9999228 Screw connector L 26 2 367307 Sealing plug 4 6 27 2 9974085 O ring 28 1 367324 Filter holder 29 1 367314 Control air filter 30 1 322910 Cobra outlet seal set consisting of 2 seals 31 2 9974095 O ring 32 1 368285 Safety valve 0 63 MPa 6 3 bar 91 psi 33 1 9943080 Spo...

Page 63: ...5 16 52 17 18 19 20 21 34 56 56 57 27 33 35 36 37 38 39 40 41 D 25 22 43 D 42 44 47 48 45 44 49 51 50 46 26 26 55 28 29 27 6 7 10 15 Nm 7 11 lbft 20 25 Nm 15 18 lbft 2 3 Nm 1 5 2 2 lbft B_04251 53 50 OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 Do not dismount the piston ...

Page 64: ...ator 49 1 Distributor piece mini 4 50 2 9974166 O ring 51 1 9904407 Locking screw R1 4 52 1 9974217 Rod seal 53 1 9992816 Adhesive 54 1 322439 Air motor noise insulation 55 1 9990861 Ribbed plug 56 2 368313 Damper ISO1 and ISO2 57 6 9971123 O ring 58 1 9992590 Loctite 222 50 ml 50 cc 59 1 9992831 Loctite 542 50 ml 50 cc 60 1 9992616 Molykote DX grease 2341627 Cobra 40 10 air motor service set Wear...

Page 65: ...65 OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 ...

Page 66: ... with the screwed on assembly pin 108 Grease all o rings and seals lightly with grease 111 before mounting them Order No Designation 1 2 340339 Inlet 4 2 341241 Inlet valve depressor complete 6 8 9907234 Hexagon screw 7 10 9920107 Washer 9 2 341335 Pusher housing 10 2 341336 Clasp Wearing part Included in the service set for Cobra 40 10 fluid section Not part of the standard equipment but availabl...

Page 67: ... 23 92 24 25 67 26 102 27 2 Nm 1 5 lbft 20 Nm 14 8 lbft 40 Nm 29 5 lbft 110 110 42 B_05074 1 6 7 9 10 11 14 110 110 100 110 99 98 97 96 95 94 18 93 69 20 4 89 90 78 78 70 Nm 52 lbft 90 Nm 66 lbft 50 Nm 37 lbft OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 ...

Page 68: ...1446 O ring 35 2 322405 Pressure disk 36 1 322406 Oil suction fitting 37 1 115944 O ring 38 1 322236 Oil tank complete 40 1 9999210 Threaded plug M7x1 41 1 322435 Piston cover 46 1 322404 Pressure stage cover disk 47 1 9974074 O ring 49 4 9907233 Hexagon screw 50 4 9920102 Washer 51 1 9910101 Hexagon nut 53 2 322427 Damping washer 54 1 9974181 Piston sealing profile Z5 55 1 322426 Piston air motor...

Page 69: ...01 1 9994237 Pressure spring 102 2 322408 Oil valve pressure ring 103 1 9992590 Loctite 222 50 ml 50 cc 104 1 9992831 Loctite 542 50 ml 50 cc 105 1 2312288 Service set for Cobra 40 10 fluid section 107 1 322917 Service set for Cobra 40 10 piston incl items 25 31 32 33 59 and 108 108 1 322930 Piston rod assembly pin 109 1 9992511 Loctite 243 50 ml 50 cc 110 1 9992616 Molykote DX grease 111 1 999880...

Page 70: ...pring 5 2 158333 Guide 6 4 341331 Sealing ring 7 2 344322 Valve housing 8 2 340346 Valve seat 10 1 9992528 Loctite 270 50 ml 50 cc 11 2 340342 Valve cone Wearing part Note Item 8 adhesive area Pretreated with fast cleaner Loctite type 7063 14 6 INLET VALVE DEPRESSOR Grease with Vaseline Order No Designation 1 1 341241 Inlet valve depressor complete 2 1 9922724 Lock washer 3 2 3 1 341377 Sleeve 4 1...

Page 71: ... Valve body 4 1 B0284 03 Mixing block 5 1 B0285 71 Mixing block support 6 2 K118 62 Screw M5x40 7 2 K151 62 Screw M6x60 8 2 M116 00A Ball valve pin A 1 4 C R 9 2 M6014 00 Fitting 1 4 adjustable 10 2 M614 62 Fitting 1 4 11 1 M623 12 Plug EI 1 4 12 2 T701 00 Lock valve lacquer mix 13 1 S521 00 Hose AP 1 4 MT 0 500 14 1 S516 00 Hose AP 1 4 MT 0 65 15 2 M6029 00 Connection 90 M1 4xFG1 4 16 2 M618 62 F...

Page 72: ...72 B_05082 13 14 15 15 A A A B B 16 16 B OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 ...

Page 73: ...ded 4 4 9907140 Hexagon screw DIN931 M6x75 5 6 9910204 Self locking hexagon nut M6 6 2 2304440 Wheel D250 7 4 340372 Washer 8 4 9995302 Cotter pin 9 1 Wheel axle 4 6 10 2 367943 Connecting part 4 6 11 2 Tube plug ribbed 12 2 9998685 Saddle feet for round tubes 13 2 Plug 14 4 9900218 Hexagon screw 15 1 2332143 Wall mount 16 2 3061695 Hexagon screw without shaft M6x55 17 2 9998747 Handle 18 1 232954...

Page 74: ...DER NUMBER DOC2349980 Order No Designation 1 1 T423 00FA Suction system flexible complete 2 1 T423 00F Suction tube 3 1 R033 00A Filter housing 4 1 T468 00 Filter sieve 5 1 H220 03 Retaining spring 6 1 R033 00 Filter housing complete 14 9 COBRA SUCTION SYSTEM ...

Page 75: ...75 OPERATING MANUAL VERSION 07 2014 ORDER NUMBER DOC2349980 ...

Page 76: ...han the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the purchaser or a third party normal wear negligent handling defective maintenance unsuitable coating products substitute products and the influence of chemical electrochemical or electrical agents ex...

Page 77: ... 2 36 Identification We hereby declare that the supplied version of diaphragm pumps and spray packs EC Certificate of Conformity The CE certificate of conformity is enclosed with this product If needed further copies can be ordered through your WAGNER dealer by specifying the product name and serial number Order number 322890 15 4 REFERENCE TO GERMAN REGULATIONS AND GUIDELINES Part 2 Chapter 2 36 ...

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Page 80: ...tion 07 2014 Germany Phone Telefax E mail Switzerland Phone Telefax More contact addresses on the internet at Company Locations WAGNER worldwide Subject to changes without notice Document No 11180373 Version CERTI F I E D ...

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