Wacker Neuson PTS 4V Operator'S Manual Download Page 2 | Manualshive

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Copyright notice

© Copyright 2015 by Wacker Neuson Production Americas LLC

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their
respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.

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Summary of Contents for PTS 4V

Page 1: ...5000193035 05 0315 5 0 0 0 1 9 3 0 3 5 Operator s Manual Pump PTS 4V EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...r in the space provided below You will need the serial number when requesting parts or service for this machine Machine documentation From this point forward in this documentation Wacker Neuson Produc...

Page 4: ...ate Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device desi...

Page 5: ...o 2000 14 EC ANNEX V Directives and Standards We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards 2006 42 EC...

Page 6: ......

Page 7: ...17 3 Lifting and Transporting 20 4 Operation 21 4 1 Preparing the Machine for First Use 21 4 2 Recommended Fuel 21 4 3 Before Starting 22 4 4 Starting 24 4 5 Stopping 24 4 6 Operation 26 4 7 Pump Wren...

Page 8: ...age 38 6 Troubleshooting 39 7 Technical Data 40 7 1 Engine 40 7 2 Pump 41 7 3 Sound Measurements 41 7 4 Dimensions 42 8 Emission Control Systems Information and Warranty Gasoline 43 8 1 Emission Contr...

Page 9: ...ersonal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or serious...

Page 10: ...volatile fluids that result in pump cavitation Operating the pump outside of product specifications due to incorrect diameter hoses incorrect length hoses other inlet or outlet restrictions or excessi...

Page 11: ...Application area Be aware of the application area Keep unauthorized personnel children and pets away from the machine Remain aware of changing positions and the movement of other equipment and personn...

Page 12: ...perating Position the pump on a firm flat surface adjust the trailer jacks to be sure the pump is level and supported firmly Do not open the pump housing cover while the pump is operating or start the...

Page 13: ...shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Machine modifications When servicing or maintaining the machine Use only accessories a...

Page 14: ...oed footwear In addition before servicing or maintaining the machine Tie back long hair Remove all jewelry including rings After Use Stop the engine when the machine is not being operated Close the fu...

Page 15: ...ipe the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Re install the fuel tank cap after r...

Page 16: ...wc_si000771gb fm 16 Labels PTS 4V 2 Labels 2 1 Label Locations wc_gr010881 D E F G H J K M N O A B C D C...

Page 17: ...rage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents Read the Operator s Manual No sparks flames or burning objects near the machine Stop the engine befor...

Page 18: ...side could be pressurized E WARNING Never pump volatile flammable or low flash point fluids These fluids could ignite or explode F NOTICE Lifting point G Guaranteed sound power level in db A H Key swi...

Page 19: ...it was manufactured in accordance with the standards of the Contractors Pump Bureau O Emission Control Information This equipment meets U S EPA EVAP standards Evaporative Family CW1XNHEQCL2 Exempt fr...

Page 20: ...ach a hook harness or cable through the lifting eye Transporting the machine Observe the following guidelines when transporting the pump to and from the job site Drain the fuel tank before transportin...

Page 21: ...e containing water or dirt will damage the fuel system Consult the engine owner s manual for complete fuel specifications Use of oxygenated fuels Some conventional gasolines are blended with alcohol T...

Page 22: ...or damaged Continued operation may cause water damage to engine 5 Check that hoses are securely attached to pump Suction hose b must not have any air leaks Tighten hose clamps c and couplings d Check...

Page 23: ...wc_tx003330gb fm 23 PTS 4V Operation wc_gr008086 a d c b f c e c...

Page 24: ...r 5 To start the engine using manual start Turn the key switch to the run position d2 Rapidly pull the starter rope e to start the engine Leave key in run position d2 while engine is running Note The...

Page 25: ...wc_tx003330gb fm 25 PTS 4V Operation a1 a2 c1 c2 b2 b1 d2 d1 d3 wc_gr010883 e...

Page 26: ...d while operating pump Do not pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance...

Page 27: ...coupling Note This connection is important Even a small air leak on the suction side of pump will prevent the pump from priming For other hose connections one T bolt or worm gear type clamp is usuall...

Page 28: ...devices and systems may be performed by any repair establishment or individual however warranty repairs must be performed by a dealer service center authorized by Wacker Neuson The use of service part...

Page 29: ...conditions Daily before starting After first 5 hours Every 50 hours Every 100 hours Every 250 hours or annually Every 400 hours or annually Check fuel level 3 Check engine oil level 3 Inspect for leak...

Page 30: ...1 To check oil level place machine on a level surface 2 Clean area around oil fill d and remove dipstick b 3 Pour oil a slowly checking oil level occasionally with dipstick 4 Fill to full mark on dips...

Page 31: ...e dipstick 4 Re install oil fill cap and dipstick securely 5 To replace the oil filter c remove the installed oil filter after oil has been drained Apply a thin coat of oil to the rubber gasket d of t...

Page 32: ...lement air cleaner To service air cleaner 1 Remove cover a knob b and retaining plate c 2 Remove foam precleaner d from filter cartridge e 3 Wash precleaner in liquid detergent and water Squeeze dry i...

Page 33: ...lean and check the spark plug 1 Remove the spark plug and inspect it 2 Replace the spark plug if the insulator is cracked or chipped 3 Clean the spark plug electrodes with a wire brush 4 Set the elect...

Page 34: ...ted debris from the muffler and deflector 2 Inspect the muffler and deflector for cracks corrosion or other damage 3 Replace damaged parts as needed NOTICE If it is necessary to remove and re install...

Page 35: ...not appear to be adjusted properly 5 10 Changing Mechanical Seal Coolant Change mechanical seal coolant every 50 hours using SAE 30W oil 1 Remove plugs a from both sides of pump housing for venting 2...

Page 36: ...y pulling starter rope to turn impeller Note Remove spark plug to make it easier to turn impeller On diesel engines open decompression device before cranking engine If starter or crank is difficult to...

Page 37: ...g a from pump housing and drain any water left in pump 2 Loosen the four knobs b holding the pump cover and remove cover 3 Clean out dirt and debris Inspect impeller and volute insert for wear Note Ti...

Page 38: ...ng and drain out any water left in the housing 2 Remove pump cover and clean inside of pump housing Coat inside of pump with a light film of oil to reduce corrosion A spray can of oil works well for t...

Page 39: ...Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged Adjust clearance or replace volute insert Suction hose leaks at inlet Clamps are not sealing properly...

Page 40: ...l Vanguard 305447 Max rated power rated speed kW hp 11 9 16 3600 rpm Spark plug Champion RC12YC Electrode gap mm in 0 76 0 030 Operating speed rpm 3600 100 Air cleaner type Dual element Battery V ccA...

Page 41: ...use outdoors Machine PTS 4V Pump Operating weight kg lb 162 358 Max suction lift m ft 7 62 25 Max discharge head m ft 32 106 Mechanical seal lubrication oil grade ml oz SAE 30 150 5 Suction discharge...

Page 42: ...wc_td000560gb fm 42 Technical Data PTS 4V 7 4 Dimensions mm in 111891 111891 117554 117554 890 35 915 36 890 35 wc_gr008090...

Page 43: ...the time of purchase Exhaust Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because und...

Page 44: ...on regulations of the U S Environmental Protection Agency EPA and that the engine equipment is free of defects in materials and workmanship which would cause this engine equipment to fail to conform t...

Page 45: ...r the alteration of any part Replacement of expendable maintenance items made in connection with required maintenance services after the item s first scheduled replacement as listed in the maintenance...

Page 46: ...ty period you shall notify Wacker Neuson Product Support Department 1 800 770 0957 or technical support wackerneuson com or wackerneuson com and you will be advised of the appropriate dealer service c...

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Page 60: ...390 Wacker Neuson Corporation N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Century Pl...

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