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Wacker Neuson PSA2 500, Operator'S Manual, Page: 53 / 60

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Wacker Neuson PSA2 500 Operator'S Manual Download Page 53

Final Word to the User

You have just finished reading the AEM Portable Pumps Safety Manual. It is impossible for 
this manual to cover every safety situation that you may encounter on a daily basis. Your 
knowledge of these safety precautions and your application to the basic rules of safety will help 
to build good judgment in all situations. Our objective is to help you develop, establish, and 
maintain good safety habits to make operating a portable pump easier and safer for you.

Many pictorials in this safety manual can be downloaded at http://pictorials.aem.org.

For additional publications, visit our website at www.safetymaterials.org.

35

This manual is one in a series on the safe operation of machinery, published by AEM. 

FORM PP-1512

Summary of Contents for PSA2 500

Page 1: ...Operator s Manual Pump PS2 500 PSA2 500 Type PS2 500 PSA2 500 Document 5000185024 Date 1019 Revision 06 Language EN 5 0 0 0 1 8 5 0 2 4...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...ry carefully read understand and observe all instructions described in this manual Wacker Neuson expressly reserves the right to make technical modifications even without notice which improve the perf...

Page 4: ...the following consequences Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson deale...

Page 5: ...4 3 4 Preparing for Installation 15 3 5 Checks to Make Before Installation 15 3 6 Discharge Fittings 16 3 7 Electrical Wiring 17 3 8 Connecting the Power Supply 17 3 9 Cable Assembly 19 4 Operation 20...

Page 6: ...c_bo5000185024_06TOC fm 5 8 Reassembly 30 5 9 Troubleshooting 31 6 Technical Data 32 6 1 Standard Specifications 32 6 2 Operating Specifications 32 6 3 Dimensions 33 7 Schematics 34 8 AEM Safety Manua...

Page 7: ...nection depending on the installation The operator connects hoses to the pump and routes them so that water is pumped from the work area and discharged into an appropriate location This is the safety...

Page 8: ...rry or transport passengers or equipment Operating the machine outside of factory specifications Operating the machine in a manner inconsistent with all warnings found on the machine and in the Operat...

Page 9: ...ch as physical dimensions type strength and material 1 3 Operating and Electrical Safety This pump has not been investigated for use in swimming pool areas An acceptable motor control switch shall be...

Page 10: ...ciated potential risks and hazards Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that do...

Page 11: ...nd serial number of the unit CAUTION Do not attempt to operate this product before reading the Operator s Manual and understanding its contents Mishandling of this product may result in explosion fire...

Page 12: ...it may fall and be damaged or cause injury When transporting the pump by hand be sure to employ manpower commensurate with the weight of the pump To avoid back injury when lifting the pump bend the k...

Page 13: ...onents Ref Description Ref Description 1 Lifting handle 8 Seal mechanical 2 Coupling 9 Lubricant 3 Oil lifter 10 Seal dust 4 Oil plug 11 Sleeve 5 Cover suction 12 Housing oil 6 Strainer 13 Wear ring 7...

Page 14: ...ug must be provided according to local codes and standards Refer to wiring diagram Do not use this pump in liquids other than water such as oil salt water or organic solvents Use with a power supply v...

Page 15: ...ulation resistance tester megohmmeter AC voltmeter AC ammeter clamp on type Bolt and nut tighteners Power supply connection tools screwdriver or box wrench Note Please also read the instructions that...

Page 16: ...Threaded Discharge Fitting BSP Tighten hose coupling or discharge pipe securely and with proper gaskets Quick Disconnect Coupling QD Assure coupling is tightened securely to pump discharge fitting an...

Page 17: ...use the pump with the cable assembly or plug connected loosely which can result in electric shock shorting or fire Draw power from a dedicated power outlet rated at 15 A or above Sharing the outlet wi...

Page 18: ...the cable assembly Without Plug Tighten the ends of the cable assembly securely against the terminal board If installation of a grounded plug is required use only a properly rated and approved CEE plu...

Page 19: ...first seal the wires completely in a molded protective sleeve to prevent electrical leakage electrical shock or fire Do not allow the cable assembly wires or power supply plug to become wet Make sure...

Page 20: ...e pump with a generator be certain the generator is sized to supply the required power for the pump and any other equipment powered by the generator Non Automatic Model Test Operation Do not operate t...

Page 21: ...ure to turn off the power circuit breaker etc Deterioration of the insulation may lead to electrical leakage electrical shock or fire In case of a power outage turn off the power to the pump to avoid...

Page 22: ...500 only Starting the Pump This pump starts when water reaches the electrodes on the level relay unit conducting current between them Note The necessary water level to operate the pump is 115 mm 4 fro...

Page 23: ...heavy vibration and malfunctioning 4 4 Operating Cycle of Automatic Type Stage Level Relay Unit Pump Water Level 1 When electrodes b of level relay units a sub merge under water the resulting electri...

Page 24: ...mergency Shutdown Procedure If a breakdown accident occurs while the machine is operating follow the procedure below 4 5 1 Turn off the pump 4 5 2 Disconnect the power supply 4 5 3 Contact the rental...

Page 25: ...dealer or Wacker Neuson representative 4 Consult with your nearest dealer or Wacker Neuson representative regarding overhauls Pump Weekly Monthly Every 1000 hrs Every 2000 hrs Measure insulation resi...

Page 26: ...ay require that the unit be disassembled for repairs Please consult your nearest dealer or Wacker Neuson representative 5 3 Storage When the pump is out of use for an extended period wash it and dry i...

Page 27: ...lace these using the recommended frequency as a guideline Ref Description Ref Description 1 Oil Inlet 3 Oil Plug 2 Gasket 4 Allen Wrench Pump Model Lubricant Capacity PS 2 500 PSA 2 500 155 ml 5 2 fl...

Page 28: ...ction resulting in electric shock or water leaks The procedure for disassembly and reassembly is shown here to the extent necessary for impeller replacement A specialized environment and facilities ar...

Page 29: ...PS2 500 PSA2 500 Maintenance wc_tx001357gb fm 29 11 10 12 9 8 7 6 1 2 3 4 wc_gr001206...

Page 30: ...tly The side with the protrusions around the edge should face the volute 4 Press the wear ring firmly onto the surface 5 8 3 Replace the dust seal and sleeve as one piece 5 8 4 Align the impeller keyw...

Page 31: ...the rated voltage or make sure the cable assem bly extension is the proper standard Wrong power frequency Check the nameplate and replace the pump or the impeller Extended operation with a clogged st...

Page 32: ...cification Dry Submersible Induction Motor 2 Pole Insulation Class E Protection System Miniature Protector Lubricant SAE 10W 20W Such as Turbine Oil ISO VG 32 Shell Victrolia Oil 27 British Pet Energo...

Page 33: ...ssembly 6 3 Dimensions Starting Method Capacitor Run Discharge mm in 50 2 Output kW Hp 0 48 2 3 Max Head m ft 11 36 Max Capacity L min GPM 220 58 Max Pressure kg cm2 psi 1 19 17 Soild Size Capacity mm...

Page 34: ...Description 1 Capacitor 4 Miniature protector 2 Main coil 5 Frame grounding 3 Auxiliary coil 6 Ground Wire Colors B Black V Violet Or Orange G Green W White Pr Purple L Blue Y Yellow Sh Shield P Pink...

Page 35: ...WER SOURCE SINGLE PHASE Ref Description Ref Description 1 Level Relay Unit 6 Main Coil 2 Transformer 7 Auxiliary Coil 3 Electrode 8 Miniature Protector 4 Capacitor 9 Frame Grounding 5 Triac 10 Ground...

Page 36: ...wish to thank the members of the Association of Equipment Manufacturers for their invaluable contributions in preparing this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2015 by the Associa...

Page 37: ...y from the manufacturer Keep this safety manual and the manufacturer s manual s with the machine at all times Read and understand all applicable manuals before operating this pump or any other piece o...

Page 38: ...the manufacturer be trained including actual operation and know the safety rules and regulations for the job site It is a good safety practice to point out and explain safety signs and practices to ot...

Page 39: ...ill be expected to obey OSHA enforces federal laws within the United States that apply to the safe operation application and maintenance of equipment on some job sites It is the employer s responsibil...

Page 40: ...ds If your pump is engine driven do not operate in the presence of toxic volatile or explosive gases Refer to the owner s manual or consult with the manufacturer for proper pump materials if you are t...

Page 41: ...cool Remove the key to prevent fans from unexpectedly starting Ensure the coolers and engine compartment are clean and free from debris which could ignite and cause a fire If the machine is air coole...

Page 42: ...hing nearby Carefully raise the forks and tilt the pump back slightly until it is approximately 4 6 inches off the ground and carefully transport as needed Check the overall height to ensure complianc...

Page 43: ...tioning and their readings are within the operating range Run an Operating Check Do not use a machine that is not in proper operating condition It is your responsibility to check the condition of all...

Page 44: ...se A pump should not be operated against a closed valve or other no ow conditions Refer to the pump manufacturer s recommended practice for start up operation and shut down procedures DO NOT close dow...

Page 45: ...combustion engines in an enclosed area always make provisions to pipe exhaust fumes to the outside Exhaust Fumes Can Kill do not operate engine driv en pump equipment in a confined or enclosed space w...

Page 46: ...plug connections lay in water Locate the pump so that the cord cannot fall into any water or be submerged by rising water unless the pump is designed for such use NEVER handle energized power cords w...

Page 47: ...ou have the necessary skill information correct tools and proper equipment to do the job safely Be sure to maintain the equipment according to the manufacturer s instructions Regularly check the opera...

Page 48: ...y of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize...

Page 49: ...ength in feet 50 100 150 6 8 10 12 14 16 16 16 16 14 14 12 16 14 14 14 12 12 14 12 12 12 10 10 Check oil level ONLY when pump is cool USE ONLY recommended oil per manufacturer s recommendation INSPECT...

Page 50: ...r appropriate eye protection Hydraulic fluid can cause permanent eye injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief val...

Page 51: ...ases especially when being charged Keep arcs sparks ames and lighted tobacco away Do not smoke near batteries Keep them away from arcs sparks and open flames Provide adequate ventilation Never check t...

Page 52: ...e if necessary After testing shut down and check the work you performed Recheck all fluid levels before releasing the equipment for operation All parts should be inspected during repair and replaced i...

Page 53: ...basic rules of safety will help to build good judgment in all situations Our objective is to help you develop establish and maintain good safety habits to make operating a portable pump easier and sa...

Page 54: ...AEM Safety Manual AEM Safety chapter pump fm 54...

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Page 59: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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