Wacker Neuson LTN6L-V Operator'S Manual Download

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Operation

LTN 6L-V

4.4

Refueling the Machine

Requirements

Machine shut down

Engine cool

Machine/fuel tank level with the ground

Fresh, clean fuel supply

Procedure

Perform the procedure below to refuel the machine.

1. Remove the fuel cap

(a)

2. Fill the fuel tank, allowing a minimum of 50 mm (2 in.) expansion space between

the fuel level and the top of the tank.

3. Reinstall the fuel cap.

Result

The procedure to refuel the machine is now complete.

WARNING

Fire hazard. Fuel and its vapors are extremely flammable. Burning fuel can cause

severe burns.

Keep all sources of ignition away from the machine while refueling.

Refuel only when the machine is outdoors.

Clean up spilled fuel immediately.

wc_gr008825

CAUTION

Fire and health hazard. Fuel expands when heated. Expanding fuel in an over-filled

tank can lead to spills and leaks.

Do not fill the fuel tank completely.

Summary of Contents for LTN6L-V

Page 1: ...Operator s Manual 50 Hz Light Tower LTN6L V LTN6L VS Type LTN6L Document 5200004270 Date 1115 Revision 02 Language EN 5 2 0 0 0 0 4 2 7 0...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...m this point forward in this documentation Wacker Neuson Production Americas LLC will be referred to as Wacker Neuson Keep a copy of the Operator s Manual with the machine at all times Use the separat...

Page 4: ...his manual contains references to approved parts attachments and modifications The following definitions apply Approved parts or attachments are those either manufactured or provided by Wacker Neuson...

Page 5: ...adiation Compliance 15 2 Labels 16 2 1 Label Locations 16 2 2 Label Meanings 18 3 Lifting the Machine 24 4 Operation 25 4 1 Preparing the Machine for First Use 25 4 2 Grounding the Machine 25 4 3 Gene...

Page 6: ...gine Oil 51 5 12 Checking Fan Belt Tension 53 5 13 Checking Radiator Hoses 54 5 14 Performing Coolant Solution Analysis 55 5 15 Testing the Cooling System Pressure 56 5 16 Removing and Replacing Lamps...

Page 7: ...personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seriou...

Page 8: ...er persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Connecting a load that has voltage and frequency requirements that are in...

Page 9: ...sks and hazards associated with it Operator qualifications Only trained personnel are permitted to start operate and shut down the machine They also must meet the following qualifications have receive...

Page 10: ...g Never connect machine to other power sources such as supply mains of power companies Never use the machine if the insulation on the electrical cord is cut or worn through Never raise the tower or op...

Page 11: ...ool before loosening hydraulic fittings or attaching test gauges Hydraulic fluid escaping under high pressure may penetrate the skin cause burns blind or cause other serious injuries or infections Con...

Page 12: ...machine with a known problem or deficiency All repairs and adjustments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain aware of...

Page 13: ...servicing or maintaining this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear In addition before servicing or m...

Page 14: ...wipe the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Replace the fuel tank cap after re...

Page 15: ...ual Make sure the transporting vehicle has sufficient load capacity and platform size to safely transport the machine To reduce the possibility of injury Do not stand under the machine while it is bei...

Page 16: ...Labels LTN 6L V 16 wc_si000701gb fm 2 Labels 2 1 Label Locations wc_gr009306 F F O N T R R R DD R P E B D C A M K J G H L...

Page 17: ...LTN 6L V Labels wc_si000701gb fm 17 wc_gr009307 R N R M X F V U O F BB S W M Y Z I A CC J...

Page 18: ...s C Read and understand the supplied Opera tor s Manual before operating the machine Failure to do so increases the risk of injury to yourself and others D WARNING Ultraviolet radiation from lamp can...

Page 19: ...2 Move the circuit breakers to the OFF position TO START THE ENGINE 1 On the engine control panel turn the key switch to the PREHEAT position the indicator light will illuminate during preheating 2 Wh...

Page 20: ...r s Manual J WARNING Electric shock and arc flash can cause seri ous injury or death Electrical storage device within Contact a qualified electrician for ser vice or to open electrical box K Emergency...

Page 21: ...Lifting point P DANGER Using a Light Tower indoors CAN KILL YOU IN MINUTES Light Tower exhaust contains carbon monoxide This is a poison you can not see or smell NEVER use inside a home or garage EVEN...

Page 22: ...movement of the tower The switch on the right controls the auto rotation of the tower optional U DANGER No sparks flames or burning objects near machine Stop the engine before adding fuel Use only die...

Page 23: ...handle and rotate the lights so that they are level with the ground Read the Operator s Manual for more infor mation CC This machine may be covered by one or more patents DD WARNING Crushing hazards...

Page 24: ...nked in and rotated 90 Lifting devices have enough weight bearing capacity to lift and move the machine safely See Technical Data Lifting the machine To lift the machine use a forklift and the designa...

Page 25: ...eeded and applicable including fuel engine oil and battery acid 6 Move the machine to its operating location 4 2 Grounding the Machine Per ISO 8528 8 this machine is designed with an IT Network power...

Page 26: ...l level and the top of the tank 3 Reinstall the fuel cap Result The procedure to refuel the machine is now complete WARNING Fire hazard Fuel and its vapors are extremely flammable Burning fuel can cau...

Page 27: ...is machine stopped To rotate the lights see topic Rotating the Lights Requirements Before adjusting the lights make sure that the following conditions have been met Machine is stopped Tower is comple...

Page 28: ...movement of the fixture NOTICE Do not loosen the nut b Damage to the light fixture may occur 2 If loosened tighten the bracket nut c when the light is aimed properly Note The bracket nut c should be...

Page 29: ...ming the light bars Perform the procedure below to aim the light bars 1 Loosen the knob d grasp the handles e and tilt the light bar to the desired angle 2 Tighten the knob d when the light bar is in...

Page 30: ...control panel k High coolant temp shutdown 3 Tower switch panel l Alternator indicator a 25A circuit breaker m Auxiliary lights not used b 30A lights circuit breaker n Glow plug indicator c 16A circu...

Page 31: ...cracks in the insulation Close and secure access covers before starting the machine Check the engine Check fuel engine oil and coolant levels Add fluids if necessary Verify that the air filter element...

Page 32: ...ss doors panels may be accessed so that the area to be illuminated is at or below the level of the lights so that there is room around the machine for the outriggers to be extended DANGER Asphyxiation...

Page 33: ...tion Procedure Follow the procedure below to start the machine 1 Rotate the starting key q one click to the right The glow plug indicator n will illuminate The glow plug indicator will turn off when t...

Page 34: ...has warmed up Procedure Perform the procedure below to operate the lights 1 Turn on the main circuit breaker a 2 Turn on individual circuit breakers b one at a time Notes Metal halide floodlights req...

Page 35: ...ghts 3 Start the engine See topic Starting the Machine 4 Turn on the circuit breakers a b See topic Operating the Lights 5 Press and hold the upper half of the tower switch d Release the switch when t...

Page 36: ...n rotate the mast 360 while the tower is lowered Procedure To rotate the mast perform the procedure below 1 Pull out the locking pin a on the bottom of the mast 2 Rotate the mast to the desired positi...

Page 37: ...ng brake on the trailer is disengaged while the tower is raised it will lower automatically Procedure Perform the procedure below to lower the tower 1 Stop the engine 2 Turn off the circuit breakers a...

Page 38: ...tomatic shutdown occurs the engine will stop Return the key switch to the off position to reset the system See Troubleshooting or contact Wacker Neuson Product Support if automatic shutdown frequently...

Page 39: ...er for further instructions Hydraulic release valve The hydraulic pump b is equipped with a pressure release valve c This valve enables the tower to be lowered manually If electrical power is lost or...

Page 40: ...from the receptacles shall not exceed convenience receptacle 840W 230V receptacle 1680W Use only tough rubber sheathed flexible cable or equivalent per 1EC245 4 When using extension cords or mobile d...

Page 41: ...rcuit breakers move to the OFF position Close the emergency stop switch push in Disconnect the negative terminal on the battery Attach a DO NOT START sign to the control panel If the unit is connected...

Page 42: ...els 3 Check engine oil 3 Check fuel level 3 Replace air filter if indicator light is on Change engine oil Check condition and tension on fan belt Check condition of radiator hoses Replace oil filter R...

Page 43: ...erview Inspect the machine before each use A thorough inspection will help to identify mechanical faults or potentially unsafe operating conditions Correct these problems before operating the machine...

Page 44: ...sert it 3 Remove the dipstick again and check the oil level b The oil level is acceptable if it appears between the MIN and MAX markings on the dipstick 4 If the oil level is below the MIN marking on...

Page 45: ...or NOTICE Do not add fluid to the over flow reservoir 1 Open one of the cabinet doors 2 Slowly rotate the radiator cap a counterclockwise to release any remaining system pressure Unscrew and remove th...

Page 46: ...the radiator to approximately 19 mm 3 4 in below the bottom of the filler neck Add more coolant if necessary to maintain this level NOTICE Do not overfill the radiator The machine will be damaged 9 In...

Page 47: ...d remove the radiator cap after the pressure has been released 3 Verify that the coolant level of the radiator is 19 mm 3 4 in below the bottom of the filler neck Add more coolant if necessary to main...

Page 48: ...erform the procedure below to check the air cleaning system 1 Make sure the cover on the air cleaner a is installed and securely latched 2 Make sure the inlet b is free from obstructions 3 Check all h...

Page 49: ...of dust Procedure Follow the procedure below to maintain the air cleaner 1 Open the metal latches and remove the cover from the enclosure 2 Remove the filter element and discard 3 Clean inside of the...

Page 50: ...ations Battery connections To connect the battery Connect the red positive battery cable to the battery Connect the black negative battery cable to the battery To disconnect the battery Stop the engin...

Page 51: ...al Data Procedures Follow the procedure below to change the engine oil 1 Open the doors and remove oil fill cap a 2 Place a plastic cloth and a collection container beneath the oil drain b 3 Remove th...

Page 52: ...filter Doing so can over tighten the filter and damage the seal surface 5 Wipe the filter area clean 6 Refill with oil as described above 7 Run the engine for about five minutes and check for oil lea...

Page 53: ...Perform the procedure below to check the fan belt tension and wear 1 Open the access door on the fuel tank side of the machine 2 Inspect the fan belt a for cuts frayed edges tears or glazed surfaces 3...

Page 54: ...se a supplies coolant to the engine The lower hose b returns coolant to the radiator Procedure Perform the procedure below to check the radiator hoses 1 Inspect each hose for cuts cracks abrasions or...

Page 55: ...re Unscrew and remove the radiator cap after the pressure has been released 2 Dip a coolant test strip into the filler neck and read the pH level NOTICE Do not use plain water or any other liquid as e...

Page 56: ...el Procedure Perform the following procedure to test the cooling system pressure 1 Slowly rotate the radiator cap a counterclockwise to release any remaining system pressure Unscrew and remove the rad...

Page 57: ...radiator cap Observe the pressure reading Result The cooling system pressure has now been tested If Then Pressure holds just below the rated operating pressure marked on the cap radiator cap is accep...

Page 58: ...ry hazard Ultraviolet radiation from the lamps can cause serious skin and eye irritation f Use only undamaged lamps f Use the lamps only with undamaged original equipment lenses and fixtures WARNING E...

Page 59: ...lens c with the gasket d attached 3 Remove the hardware securing one side of the lamp stabilizer e Once removed swing the lamp stabilizer to the side and unscrew the lamp f Installing the lamp 1 Scre...

Page 60: ...fter completing the procedures listed above fill the fuel tank completely and add a high quality stabilizer to the fuel Choose a stabilizer that includes cleaning agents and additives designed to coat...

Page 61: ...safety and environmental regulations pertaining to the disposal of construction equipment Preparation Perform the following tasks to prepare the machine for disposal Move the machine to a protected lo...

Page 62: ...30 SAE 10W 40 SAE 10W 60 SAE 15W 40 SAE 15W 40 SAE 20W 60 SAE 5W 30 SAE 10W 30 22 30 13 25 4 20 5 15 14 10 23 5 32 0 41 5 50 10 59 15 68 20 77 25 86 30 95 35 104 40 113 45 SAE 10W 122 50 31 35 40 40 M...

Page 63: ...Filtre Air Panneau Sec Remote Air Filter Dry Type Filtro Aria a Distanza a Secco Filtre Air Distance Sec Combust veis Fan Alternator Belt Tension Tensione Cinghia Ventola Alternatore Tension Courroie...

Page 64: ...nce Registro Gioco Valvole R glage Jeu Soupapes Einstallen des Ventilspiels Ajuste da Tolar ncia Registro Juego de V lvulas Apuramento v lvula Injector Cleaning and Adjustment Taratura e Pulizia Iniet...

Page 65: ...l Air Filter Massa Filtrante Filtro Aria a Pannello Masse Filtrante de Filtre Air Panneau 10 250 300 500 1000 5000 10000 If you are using oil of a quality lower than the prescribed one then you will h...

Page 66: ...uel lines Clogged fuel filter Replace fuel filter Fuel circuit failure Check fuel lines No generator output Main circuit breaker open Close main circuit breaker Voltage regulator malfunction Call Wack...

Page 67: ...er Circuit breaker loose or faulty Repair or replace the circuit breaker Generator output incorrect Check incoming voltage to ballast Incoming voltage should be 120V 5V If voltage is incorrect engine...

Page 68: ...cylinder 4 cycle liquid cooled diesel Max power rating rated speed kW hp 8 5 11 4 1800 rpm Operating speed rpm 1500 Alternator V A W 12 45 540 Battery V ccA 12 650 Air cleaner type dry type element F...

Page 69: ...ss Power factor 1 0 Voltage regulation no load to full load 6 0 Speed rpm 1500 Model Unit LTN 6L V LTN 6L VS LTN 6L VS Custom Dimensions L x W x H cm in 330 x 120 x 230 130 x 48 x 90 5 318 x 122 x 249...

Page 70: ...tartup and after a power interruption These lamps comply with FDA regulation performance standards 21 CFR 1040 30 Amperage A 26 1 Frequency Hz 50 Power factor 1 Lamp type Metal halide Lamp output W 10...

Page 71: ...LTN 6L V Technical Data wc_td000529gb fm 71 8 5 Dimensions LTN 6L V 8 6 Dimensions LTN 6L VS 120 48 330 130 230 cm in 90 5 wc_gr010809 122 48 318 125 249 cm in 98 wc_gr012212...

Page 72: ...wc_tx003106gb fm 72 Schematics LTN 6L V 9 Schematics 9 1 50 Hz...

Page 73: ...ar c Main circuit breaker i Engine control panel s Fuel solenoid option d Floodlight receptacles j Engine t Capacitor 31 5 F e Receptacle 230V 16A k Hour meter u Float switch option f Circuit breaker...

Page 74: ...s LTN 6L V 9 2 Generator Capacitor Excitation Schematic 50 Hz Ref Description Ref Description 1 Rotor 4 Capacitor 2 Stator 5 Generator Terminal block 3 Excitation coils 6 Control box Main circuit brea...

Page 75: ...06gb fm 75 LTN 6L V Schematics 9 3 Hydraulic Schematic LTN 6L V Ref Description Ref Description a Hydraulic pump c Alarm b Hydraulic valve d Mast switch 1 RED 3 RED 1 RED 3 RED 4 RED a c b d wc_gr0108...

Page 76: ...Description a Hydraulic pump c Alarm b Hydraulic valve d Mast switch Wire Colors BK Black RD Red YL Yellow OR Orange GN Green TN Tan BR Brown PU Purple BU Blue VIO Violet CL Clear SH Shield PK Pink W...

Page 77: ......

Page 78: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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