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Wacker Construction Equipment AG       -        Preußenstraße 41        -        80809 München       -        Tel.: +49-(0)89-3 54 02-0        -         Fax: +49-(0)89-3 54 02-390
Wacker Corporation - P.O. Box 9007   -   Menomonee Falls, WI 53052-9007   -   Tel.: +1-(1)(262)-255-0500   -   Fax: +1-(1)(262)-255-0550   -   Tel.: (800)770-0957
Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.: +852 2406 6032-Fax: +852 2406 6021

Summary of Contents for GH 3500

Page 1: ...www wackergroup com High frequency generator GH 3500 0207867en 001 2 2006 Operator s manual...

Page 2: ...enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outside and far away from wi...

Page 3: ...ansport 16 5 1 Lifting eyes and tie down lugs 16 5 2 Transporting the machine 17 6 Operation 18 6 1 Prior to starting the machine 18 6 2 Starting up 18 6 3 Decomissioning 20 6 4 Cleaning 20 7 Maintena...

Page 4: ...Contents 4...

Page 5: ...achine in accordance with the instructions in this operator s manual Your re ward will be troublefree operation and a high degree of availability Defective components should be replaced immediately Pl...

Page 6: ...to life and limb or damage to equip ment or improper service Instructions f This symbol indicates there is something for you to do DANGER This symbol indicates hazards that can result in serious injur...

Page 7: ...ed as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes full responsibility Structural modifications Never att...

Page 8: ...bility Exclusion of liability Wacker will refuse to accept liability for injuries to persons or for damage to ma terials in the following cases Structural modifications Improper use Improper handling...

Page 9: ...to start and operate the machine The fol lowing rules also apply You are at least 18 years of age You are physically and mentally fit You have received instruction on how to properly use the machine Y...

Page 10: ...t be given sufficient time to cool down Emptying the tank We recommend that the fuel tank be emptied and the carburetor run dry prior to transporting it Fuel could run out e g if the machine is tilted...

Page 11: ...have been detached for transport purposes must be carefully re mounted and fastened before you restart the machine When you restart the machine only proceed as described in the operator s man ual 3 4...

Page 12: ...hibited in the immediate vicinity of the machine Make sure that waste such as paper dry leaves or grass do not accumulate around the exhaust muffler They can easily ignite Safety precautions when refu...

Page 13: ...When the machine stops shut off the fuel tap Cleaning the engine Clean the engine cooling fins when the engine has cooled down Do not use gasoline or solvents Danger of explosion 3 6 Maintenance Main...

Page 14: ...ed sound power level in dB A Read the operator s manual carefully Danger Carbon dioxide emission Read the operator s manual Unshielded flames are strictly prohib ited Switch off the engine before refu...

Page 15: ...voltage for driving vi brators Note Use either 32 A or 63 A plug receptacles A sudden power drop can be the result Item Designation Item Designation 1 Air filter 8 Oil drain plug 2 Exhaust 9 Engine s...

Page 16: ...tie down lugs WARNING Read and follow all the safety instructions at the beginning of this operator s manual see chapter Safety information Improper use can result in injury or serious material damage...

Page 17: ...hine evenly at the lifting eyes f Carefully set the machine down on a suitable transport vehicle f Use at least two tie down lugs to fasten the machine DANGER Danger of fire and explosions by fuel Any...

Page 18: ...es for leaks f External screw connections for tightness 6 2 Starting up If machines are connected to the generator they must be disconnected before you start the engine Disconnecting machines f Turn o...

Page 19: ...b2 f Push the throttle lever to the left c2 f Pull out the starter rope e until compression resistance can be felt and then let it roll back in again f Pull the starter rope with force but not suddenl...

Page 20: ...ecting machines f Turn off the main switch f Switch off all connected machines f Disconnect all connected machines from the power unit Turn off the engine f Push the throttle lever to the right to idl...

Page 21: ...unconscious ness or death Always switch off the engine during maintenance work Task Daily before operation After the first 20 hours Weekly or every 25 hours Monthly or every 100 hours Annually or eve...

Page 22: ...it with a clean lint free cloth f Screw the oil level dipstick all the way back in and pull it out again f Check The motor oil level must be between the lower and upper marks f If necessary pour new...

Page 23: ...level dipstick and wipe it with a clean lint free cloth f Use a screw wrench to remove the oil drain plug and drain the entire used oil Note Avoid spilling oil Remove any spilled oil immediately f Sc...

Page 24: ...cartridges f Carefully remove the foam insert 4 from the paper insert 5 f Check both parts for damage Replace any damaged parts f Wash the foam insert with warm water and a mild soap solution Rinse wi...

Page 25: ...empty it into the container Note Avoid spilling fuel Remove any spilt fuel immediately f Clean the fuel dirt separator with gasoline f Insert the fuel dirt separator with the seal and use a torque wr...

Page 26: ...f damaged replace the spark plug f Check and adjust the electrode gap 1 see chapter Technical data for the gap f Insert the spark plug and tighten it with a torque wrench WARNING Hot exhaust Touching...

Page 27: ...g defective Have bearing replaced Malfunction Cause Remedy Engine does not start Fuel tank empty Top off with fuel Fuel tap closed Open the fuel tap Engine switch set to OFF Set the engine switch to O...

Page 28: ...Value Item number 0610079 Dimensions L x W x H mm 540 x 440 x 521 Net weight kg 39 Maximum output kVA 4 2 Continuous output kVA 3 2 Rated current A 41 2 Rated voltage V 42 3 Frequency Hz 200 Output fa...

Page 29: ...power output in accordance with the directive 2000 14 EC kW PS 5 1 7 0 at 3500 1 min Engine displacement cm3 211 Fuel Type Regular gasoline lead free 91 octane Fuel consumption l h 1 9 Tank capacity f...

Page 30: ...Technical data GH 3500 30...

Page 31: ...ance with the directive 2000 14 EC and was produced in accordance with the following directives 2000 14 EC 89 336 EC 98 37 EC 73 23 EC Conformity assess ment procedure At the following test center Mea...

Page 32: ......

Page 33: ...DIN EN ISO 9001 Zertifikat...

Page 34: ...0 Fax 49 0 89 3 54 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...

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