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Wacker Neuson BFS 1345, Operator'S Manual

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Wacker Neuson BFS 1345 Operator'S Manual Download Page 7

Table of contents

7

7.

Maintenance

29

7.1

Maintenance schedule  ........................................................................29

7.2

Checking engine oil level .....................................................................30

7.3

Changing the engine oil .......................................................................30

7.4

Cleaning the air cleaner  ......................................................................31

7.5

Cleaning the screws, nuts and bolts ....................................................31

7.6

Tightening the belt ...............................................................................32

7.7

Changing the belt  ................................................................................33

7.8

Checking the spark plug ......................................................................34

8.

Signs

35

EC Declaration of Conformity

37

DIN EN ISO 9001 Certificate

39

Summary of Contents for BFS 1345

Page 1: ...www wackerneuson com Operator s manual Floor saw BFS 1345 B BZ 0203599en 006 11 2008 ...

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Page 3: ...ed with an EPA certified engine Relevant details can be found in the instructions of the engine manu facturer Warning The engine s exhaust fumes contain chemicals which are known to the State of California to cause cancer congenital defects or other repro ductive anomalies ...

Page 4: ...T00940en fm 4 ...

Page 5: ...e right for copying and distribution are reserved Copyright 2008 by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without ex press permission in writing from Wacker Construction Equipment AG Any type of reproduction distribution or saving on data carriers of any type or method not authorize...

Page 6: ...iption 14 4 4 General instructions for use for diamond edged cutting blades 15 5 Transport to the worksite 16 6 Operation 17 6 1 Adjusting the handle 17 6 2 Adjusting Aligning the guide wheel 18 6 3 Cutting depth setting 19 6 4 Depth of cut indicator 19 6 5 Water tank 20 6 6 Parking brake 21 6 7 Assembling the cutting blade 22 6 8 Disassembling the cutting blade 23 6 9 Checking the motor before st...

Page 7: ...ngine oil level 30 7 3 Changing the engine oil 30 7 4 Cleaning the air cleaner 31 7 5 Cleaning the screws nuts and bolts 31 7 6 Tightening the belt 32 7 7 Changing the belt 33 7 8 Checking the spark plug 34 8 Signs 35 EC Declaration of Conformity 37 DIN EN ISO 9001 Certificate 39 ...

Page 8: ...ary uses the employer shall give the necessary ad ditional instructions 2 1 4 This machine generates noise that exceeds the country specific per missible noise levels individual rating level It may therefore be nec essary to wear ear protection 2 2 Operation 2 2 1 The function of operation levers or elements must not be influenced or rendered ineffective 2 2 2 Use only cutting blades that are suit...

Page 9: ...sciousness or death 2 2 14 Floor saws must be operated in wet cutting operation to prevent harmful particulate matter from developing During wet cutting operation a sufficient water supply must always be ensured 2 2 15 Do not operate this machine in areas where explosions may occur 2 2 16 Prior to working near easily combustible material ensure that supplies of water or a fire extinguisher are rea...

Page 10: ...rting the cutting operation the following have to be checked on a daily basis Proper condition of the cutting blade Tightness of the cutting blade Damage and wear of the operating and safety equipment 2 3 4 If defects on the safety devices or other defects impairing the operational safety of machine are observed the supervisor must be informed immediately 2 3 5 If there are defects jeopardizing op...

Page 11: ...ork 2 4 6 In order to prevent malfunctions the floor saw should be cleaned using water after each use 2 5 Transport 2 5 1 Prior to transport the cutting blade must be removed and the floor saw must be put in the lowest cutting position 2 5 2 For the loading and transportation of floor saws with hoisting gear suitable sling chains must be secured at the relevant fixing point 2 5 3 Loading ramps mus...

Page 12: ...speed m s ft s m s ft s m s ft s 40 3 132 46 1 151 51 8 170 Operating blade speed at rated engine speed rpm 2 200 Water tank capacity l gal 32 8 45 Drive motor Air cooled single cylinder four stroke gasoline engine Engine displacement cm3 in3 389 23 73 404 24 65 Rated speed rpm 3 600 Rated power kW HP 9 6 13 9 9 13 5 Fuel Normal gasoline also unleaded Fuel consumption at rated output l h gal h 4 3...

Page 13: ... areas in asphalt and concrete Straightening blacktops and concrete surfaces For demolition jobs and refurbishment of old buildings Sawing off precast concrete parts Expansion joints and installation channels in floors Laying induction loops and cables in signal installations 4 2 Maximum permissible tilt The maximum permissible tilt applies to the engine level ...

Page 14: ... to make it easier to assemble and disassemble the cutting blade Furthermore the cutting blade guard can be connected with the water tank by means of a hose 5 and an adapter Wetting the cutting blade with water prevents dust from developing The adapter on the water hose allows the connection of an external water supply The drive motor speed can be infinitely adjusted by means of the gas throttle l...

Page 15: ...id cutting tight curves Sufficient drive power is essential When cutting work at full throttle Caution on steep tracks and levels The machine must not exert lateral force against the blade Never exceed the maximum speeds imprinted on cutting blade Use a suitable diamond edged cutting blade for the material to be cut asphalt concrete Wacker Neuson offers an extensive range of di amond edged cutting...

Page 16: ...port Set the lowest cutting po sition on the floor saw Remove the water tank and attach the hoisting gear on the transport strap 1 for lifting If you transport the floor saw on the cargo area of a vehicle strap it down securely on the special safety bar Fold the guide wheel to the top and the handles to the front or the stir rup handle to the top Handles guide wheel and other operating controls mu...

Page 17: ...height of the operator To do this release the clamping lever 1 and apply it in the new position 6 1 1 Stirrup handle alternative version The height of the stirrup handle can be adjusted according to the use and the body height of the operator Loosen the knurled screws 1 on both sides swivel the handle to the desired position and retighten the two knurled screws ...

Page 18: ...g straight cuts The guide wheel can be exactly adjusted to the cutting blade by loosening the jam nut 1 and turning the screw 2 6 2 2 Aligning the guide wheel To do this make a cut of approx 2 m length on a flat surface and with the minimum cutting depth Then pull back the machine without lateral force Then you can align the guide wheel exactly with the cut ...

Page 19: ...the supplied tool into the receptacle 2 near the crank and thus prevent an unintentional change of the cutting depth 6 4 Depth of cut indicator You can use the indicator to check the cutting depth currently set It features a cm scale and an inch scale You have to adjust it to the diameter of the blade currently installed to obtain the correct value To do this turn the crank 1 until the blade touch...

Page 20: ...k attach the retaining clamp 2 and tighten it with the strap 3 To remove the water tank or to attach an external water supply you can disconnect the hose on two different spots 4 The amount of water can be regulated or stopped 5 Note You should remove the water tank if the machine is connected to an external water supply ...

Page 21: ...tion without a cutting blade or if the maximum cutting depth is exceeded 6 6 2 Manual parking brake accessories Press the pedal 1 down to block the right rear wheel Push the pedal upwards for brake release Check the tight fit of the parking brake and the setting of the pressure screw 2 at regular intervals The brake must securely block the wheel at least on a 10 slope Adjust the pressure screw if ...

Page 22: ...l direction mark on the cutting blade must correspond with the rotational direction mark on the cutting blade guard 6 7 2 Proceed as follows for the assembly of the cutting blade 1 Fold up the cutting blade guard 1 2 Prior to the assembly of the cutting blade clean the spring washers and the locking pin and check them for damage 3 Attach cutting blade and spring washer on the shaft 4 Tighten the h...

Page 23: ...ion until the blade is clear of the ground 3 Fold up the cutting blade guard 1 4 Loosen the hexagonal bolt To do this apply counter pressure on the spanner surfaces of the cutting shaft 5 Remove the spring washer and the cutting blade 6 Fold down the cutting blade guard Store the spring washer and the hexagonal bolt in a clean place where they cannot become dirty Assemble both parts for the transp...

Page 24: ...engine oil is dirty Only use high quality engine oil see Technical Data The engine is automatically switched off when the oil level falls below a specific level If this is the case the engine can only be started after engine oil has been refilled 6 9 2 Fuel Do not smoke during refueling and make sure that there are no open flames or sparks in the immediate vicinity Turn off the engine and open the...

Page 25: ...he cutting blade must not be in contact with the ground 1 Switch the main switch 1 to I 2 Open the fuel tap 3 Shift the throttle lever 2 to approximately 1 3 of the full throttle position Close Close Open Slow Throttle lever 2 Fast Start position Close ...

Page 26: ... recoil starter handle to its original position and pull with force Do not pull out the entire length of the rope As soon as the engine has started rewind the starter rope by slowly returning the recoil starter handle to its original position 6 Choke After the engine has been started slowly open the choke and then leave it in the fully open position If the engine is cold or at low ambient temperat...

Page 27: ...ow the engine to warm up for a few minutes Slowly shift the throttle lever towards the H position for high engine speed in order to set the required engine speed Note If no high engine speed is required shift the throttle lever back to operate the engine at idle speed in order to save fuel and extend the service life of the engine ...

Page 28: ...uel tap 4 Slowly pull the recoil starter handle until you feel resistance and then return the recoil starter handle to its original position Note This procedure is necessary in order to prevent humid ambient air from entering the combustion chamber 6 12 2 Switching off the engine via the fuel tap Close the fuel tap and wait until the engine stalls Never leave fuel in the carburetor over a long per...

Page 29: ...or Monitoring of Excessive vibrations operating noise Engine oil and fuel leaks Engine oil Check the oil level add oil as needed Miscellaneous Check the cutting blade for damage and tightness re place or tighten if necessary Check the direction of rotation arrow of the cutting blade Check that the height adjustment moves freely Check the water supply Engine oil Initial oil change 20 hours Air clea...

Page 30: ... protect the floor protection of the environment Align the engine bolting level horizontally Bring the engine to a hand warm temperature either by letting it cool down or running it until it is warm Switch off the engine Place a sufficiently large container under the oil drain hose to catch the used oil Remove oil drain hose from the holder Remove any dirt around the locking screw Unscrew the cap ...

Page 31: ...zzle has been installed and then tighten the filter cover with the plastic nut Cleaning the urethane foam Clean the filter element in a detergent solution and then allow it to completely dry Clean the urethane foam filter element every 50 hours Paper element Clean the paper element by knocking it gently Never use oil If the engine is operated in extremely dusty areas the air cleaner elements must ...

Page 32: ... without play 4 Tighten the belt with the tension screw 2 V belt tension 700 N vibration frequency 98 Hz 5 If necessary correct the parallel alignment of the engine As a first step tighten a fastening nut of the engine and correct the alignment by means of the tension screw 2 6 Tighten all fastening nuts of the engine as well as the jam nut 1 7 Mount the belt guard Note The frame is provided with ...

Page 33: ...6 screws 4 7 Tighten the belt with the tension screw 2 V belt tension 700 N vibration frequency 98 Hz 8 If necessary correct the parallel alignment of the engine As a first step tighten a fastening nut of the engine and correct the alignment by means of the tension screw 2 9 Tighten all fastening nuts of the engine as well as the jam nut 1 10 Mount the belt guard Note The frame is provided with tw...

Page 34: ...park plug Remove any soot deposits from the electrodes of the spark plug using a spark plug cleaner or a wire brush Check the spark plug gap and set it to 0 7 0 8 mm if necessary Select the correct spark plug see chapter Technical Data 0 7 0 8 mm ...

Page 35: ...h setting 2 Note Caution risk of injury Read the operator s manual Wear a helmet eye protection and ear protection Machine may not be offset with the cutting blade rotating 3 Sound power level 4 Rotational direction arrow 5 Depth of cut indicator ...

Page 36: ...Signs SK00693en fm 36 ...

Page 37: ...vant regulations and re quirements of the following guidelines and standards 98 37 EC 2000 14 EC 2005 88 EC 2004 108 EC EN 55012 2007 Munich October 2008 Type BFS 1345 AB BFS 1345 AB Z BFS 1345 B BFS 1345 BZ Product type Floor saw Item number 0008764 0610141 0610242 0008909 0610142 0610243 Installed power output kW 9 6 9 9 Measured sound power level dB A 106 Guaranteed sound power level dB A 107 D...

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Page 39: ... the following scope Machine manufacture Construction machines This Q System complies with the requirements of DIN EN ISO 9001 2000 and the requirements of the German and international Road Traffic Act This Certificate is valid until 2009 06 05 VDE Testing and Certification Institute Certification Date 2006 05 30 63069 Offenbach Merianstraße 28 Telefon 49 0 69 83 06 0 Telefax 49 0 69 83 06 555 E M...

Page 40: ...54 02 0 Fax 49 0 89 354 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 USA Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Support 800 770 0957 Wacker Machinery HK Ltd Skyline Tower Suite 2303 23 F 39 Wang Kwong Road Kowloon Bay Hong Kong Tel 852 3188 5506 Fax 852 2406 6021 ...

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