Wacker Neuson APS1030 Operator'S Manual Download Page 67

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Summary of Contents for APS1030

Page 1: ...Operator s Manual Vibration Plate APS Machine Type APS1030 APS1135 APS1340 APS1550 APS2050 Material Number 5100060593 Version 4 Date 02 2022 Language en 5100060593 ...

Page 2: ...g from the manufacturer Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulations in particular of the copyright protection will be subject to civil and criminal prosecu tion Wacker Neuson Produktion GmbH Co KG reserves the right to change its products and their technical spec...

Page 3: ...erator 20 6 5 Obligations of the operator 21 6 6 Qualification of staff 21 6 7 General safety instructions 21 6 8 General safety instructions for power tools 22 6 9 Specific safety instructions for vibration plates 25 6 10 Specific rechargeable battery related safety instructions 27 6 11 Specific charger related safety instructions 29 6 12 Safety features 30 6 13 Maintenance 31 7 Description of th...

Page 4: ...hine 47 10 2 Check charge state of rechargeable battery 47 10 3 Taking the rechargeable battery out of operation 47 11 Maintenance 11 1 Safety instructions for maintenance 49 11 2 Maintenance plan 50 11 3 Maintenance work 51 12 Troubleshooting 12 1 Troubleshooting machine 52 12 2 Troubleshooting rechargeable battery 53 12 3 Troubleshooting battery charger 53 13 Shutdown 13 1 Temporary decommission...

Page 5: ...ements of the following directives and standards 2006 42 EC 2000 14 EC 2014 30 EU EN 500 1 2006 A1 2009 EN 500 4 2011 EN ISO 13766 1 2018 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product APS1030 Conformity assessment procedure 2000 14...

Page 6: ...ements of the following directives and standards 2006 42 EC 2000 14 EC 2014 30 EU EN 500 1 2006 A1 2009 EN 500 4 2011 EN ISO 13766 1 2018 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product APS1135 Conformity assessment procedure 2000 14...

Page 7: ...ements of the following directives and standards 2006 42 EC 2000 14 EC 2014 30 EU EN 500 1 2006 A1 2009 EN 500 4 2011 EN ISO 13766 1 2018 Net installed power 1 2 kW Measured sound power level 100 dB A Guaranteed sound power level 105 dB A EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued unde...

Page 8: ...he following directives and standards 2006 42 EC 2000 14 EC 2014 30 EU EN 500 1 2006 A1 2009 EN 500 4 2011 EN ISO 13766 1 2018 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product APS1550 APS2050 Conformity assessment procedure 2000 14 EC...

Page 9: ...9 2 EN 300 328 V2 2 2 Person responsible for technical documents Andy Williams Operations Manager Wacker Neuson Ltd WN Place Beacon Way Stafford ST18 0DG UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product BP500 BP1000 BP1400 Product typ...

Page 10: ...le responsibility of the manufacturer Product BP500 BP1000 BP1400 Original Declaration of Conformity Guidelines and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards 2014 53 EU EN 62841 1 2015 AC 2015 EN 301 489 1 V1 9 2 EN 300 328 V2 2 2 Person responsible for technical documents Wacker Neuson Produktion ...

Page 11: ...9 2 EN 300 328 V2 2 2 Person responsible for technical documents Andy Williams Operations Manager Wacker Neuson Ltd WN Place Beacon Way Stafford ST18 0DG UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product BP500 BP1000 BP1400 Product typ...

Page 12: ...le for technical documents Andy Williams Operations Manager Wacker Neuson Ltd WN Place Beacon Way Stafford ST18 0DG Managing Director Reichertshofen Germany 03 02 2022 Helmut Bauer Original Declaration of Conformity UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibili...

Page 13: ...19 A2 2019 EN 60335 2 29 2004 A2 2010 A11 2018 Person responsible for technical documents Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen Helmut Bauer Reichertshofen 03 02 2022 Managing Director EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole respons...

Page 14: ...al This operator s manual must be kept in the immediate vicinity of the ma chine and accessible to personnel at all times If a second copy of this operator s manual is lost or required the following options are available for obtaining a replacement On the Internet at http www wackerneuson com Contact the manufacturer 4 2 1 Understanding These Instructions This section helps to understand the opera...

Page 15: ...ironmental instructions or information Warnings must always be observed to protect the operator and third parties from personal injury and damage to property Symbol for warning notices This symbol marks general warnings It is used to alert you of possible hazards e g risks of injury or accidents Symbol for indications of technical damage This symbol is a warning symbol that indicates a danger of t...

Page 16: ...ce throughout its service life must be passed on to each subsequent owner or operator of this ma chine applies to various machine types from one product range For this reason some illustrations may differ from the appearance of the pur chased machine Variant dependent components that are not in cluded in the scope of delivery can also be described The manufacturer reserves the right to change the ...

Page 17: ...rechargeable batteries switch off automatically after 30 seconds and do not release any voltage at the plug recept acle Information Compatible chargers Only use the following chargers C48 4 C48 7 C48 13 C48 13 Systainer Group Type Material number Mat no BP500 5100060982 BP1000 5100025709 BP1400 5100048620 Rechargeable battery transport box 5100051760 Group Type Material number Mat no C48 4 5100006...

Page 18: ...ely by the operator The rechargeable battery Only use in machines intended for this purpose Only charge with the manufacturer s approved charger 5 2 Unintended use The manufacturer is not liable for personal injury or damage to property resulting from unintended use The following activities among others are not intended Compaction of strongly cohesive soils Compaction of frozen soils Compaction of...

Page 19: ...at can cause injury if it is not avoided Consequences in case of non observance Avoidance of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in case of non observance Avoidance of damage to property 6 2 Principle The machine has been designed and built in accordance with latest state of the art standards and the recognized safety regulations N...

Page 20: ...or re moved safely Further information is available on the Internet at http www wackerneuson com 6 4 Responsibility of the operator The operator is the person who operates this machine himself for com mercial or economic purposes or who leaves it to a third party for use ap plication and bears the legal product responsibility for the protection of personnel or third parties during operation The op...

Page 21: ...Provide personnel with the necessary protective equipment 6 6 Qualification of staff This machine may only be put into operation and operated by trained per sonnel In the event of misuse abuse or operation by untrained personnel there is a danger to the health of the operators and or third parties as well as damage or total failure of the machine In addition the following requirements apply to the...

Page 22: ...al data provided with this power tool Failure to comply with the following instructions can cause electric shock fire and or serious injuries Save all safety instructions and information for the future The term power tool used in the safety instructions refers to mains op erated power tools with mains lead or battery operated power tools without mains lead Unmodified plugs and matching sockets red...

Page 23: ... the risk of electric shock A tool or wrench that is in a rotating part of the power tool can cause injury If you are working with a power tool outdoors only use ex tension cables that are also suitable for outdoor use The use of an extension cable that is suitable for outdoor use reduces the risk of an electric shock If the operation of the power tool in damp conditions is un avoidable use a faul...

Page 24: ...tched on or off is dangerous and must be repaired Unplug the power tool and or remove a removable re chargeable battery before making any device adjustments changing insert tool parts or putting the power tool away These safety precautions prevent the accidental starting of the power tool Store unused power tools out of the reach of children Do not allow persons to use the power tool who are not f...

Page 25: ...burns Do not use a damaged or modified rechargeable battery Damaged or altered rechargeable batteriesmay behave unpre dictably and result in fire explosion or risk of injury Do not expose a rechargeable battery to fire or excessive temperatures Fire or temperatures above 130 C may cause an explosion Follow all charging instructions and never charge the re chargeable battery or battery tooloutside ...

Page 26: ...p work area clear and keep unauthorized persons away Risk of injury Operators of this machine must ensure that persons staying in the work area maintain a minimum distance of 2 metres from the running machine When operating the machine on inclined surfaces always approach gradients from below and always stand above the machine on the slope The machine could slip or tip over 6 9 2 1 Safety distance...

Page 27: ...lly Use rechargeable batteries only in those applications for which they are intended If possible take the rechargeable battery out of the machine when it is not being used Take the rechargeable battery out of the machine when it is being loaded and transported In the event of prolonged storage remove the rechargeable battery from the machine and store it in the battery transport box Store in a dr...

Page 28: ...nd salts 6 10 3 Operational safety To charge the rechargeable batteries only use the battery charger approved by the manufacturer Rechargeable batteries may only be used in the machine specified by the manufacturer for this purpose If a rechargeable battery is leaking the fluid must not come into con tact with your skin or eyes If contact has been made wash the af fected area with plenty of water ...

Page 29: ...rather only have it repaired by qualified technically trained personnel who are using original spare parts Only charge permitted original rechargeable battery from the manu facturer Once the charge cycle is completed disconnect the rechargeable battery from the charger Keep battery charger away from children Dispose of battery charger properly 6 11 2 External influences Avoid penetration of water ...

Page 30: ...y features protect the operator of this machine from being exposed to the existing hazards These are barriers separating protective devices or other technical measures that serve to avert or reduce haz ards Lithium ion batteries are classified as dangerous goods in international transport law and are subject to the international regulations for the trans port of dangerous goods with regard to clas...

Page 31: ...mportant information for the protection of the operator 6 13 1 Service Only have the machine repaired or serviced by technically trained personnel Only use original spare parts and accessories The operational safety of the machine is thus maintained 6 13 1 1 Threaded fittings All threaded fittings must comply with the specified specifications and be firmly bolted together Observe the tightening to...

Page 32: ...nents of the machine are provided with their own type label the rechargeable battery Symbols on the type label Various symbols and markings for national and international approvals may be shown on the type label 7 2 1 1 Labeling on the machine Type label data The type label contains information that uniquely identifies this machine This information is required for ordering spare parts and for tech...

Page 33: ...Safety labels contain important information to protect the operator Keep all safety warning and operating instructions on the machine in a clearly legible condition Replace missing or damaged labels and signs immediately Caution Warning of health risks WARNING CALIFORNIA Proposition 65 Safe Drinking Water and Toxic Enforcement Act of 1986 For more information www P65Warnings ca gov No lifting poin...

Page 34: ...ly lift at the lifting point No lifting with an excavator bucket Wear personal protective equipment to avoid injury and health problems Use hearing protection Read the operator s manual Risk of burns Warning of hot surface Start stop brief instructions Guaranteed sound power level Type label 7 2 3 Safety and information labels Accumulator ...

Page 35: ...Type label The machine complies with part 15 of the FCC regulations valid for US market Warning of health risks WARNING CALIFORNIA Proposition 65 Safe Drinking Water and Toxic Enforcement Act of 1986 For more information www P65Warnings ca gov 7 2 4 Safety and information label Battery transport box No lifting point 7 ...

Page 36: ...nd Toxic Enforcement Act of 1986 For more information www P65Warnings ca gov 7 3 Components 1 2 3 4 5 6 7 1 Water tank 2 Central suspension 3 Rechargeable battery 4 Protective frame guide rechargeable battery 5 Rubber metal buffer 6 Exciter 7 Base plate 7 4 Control elements Always keep the displays and controls of the machine dry clean and free of oil and grease Do not lock manipulate or alter the...

Page 37: ...ket 3 Lock rechargeable battery 4 Water sprinkling regulation 5 Handle 7 5 Components and control elements accumulator 1 5 2 4 3 6 7 1 Start button Activation deactivation 2 Control light Charge condition 3 Control light diagnosis 4 Control light rechargeable battery error 5 Control light overtemperature undertemperature 6 Handle 7 Connections contact strip 7 ...

Page 38: ...5 6 1 Control light Charge condition 2 Control light Operation 3 Control light Fault 4 Power cable 5 Power cable of the rechargeable battery 6 Type label Control light Charge condition LED comes on Rechargeable battery is charged Control light Operation LED comes on Battery charger is connected to the power supply Control light Fault LED flashes There is a fault contact Wacker Neuson Service ...

Page 39: ...rgeable battery is exposed to certain environmental in fluences the rechargeable battery may be damaged and material dam age may occur Do not transport a damaged rechargeable battery Transport the rechargeable battery in electrically non conductive packaging Observe the regulations for the transport of dangerous goods NOTICE Damage of the cable Improper handling may result in malfunctions and mate...

Page 40: ...ing appoint a competent instructor 2 Only use certified lifting and fastening gear 1 3 Attach suitable sling to central suspension 1 4 Load the machine into or onto the transport vehicle 2 5 Fold down the guide bracket 2 during transport CAUTION Danger of burns due to hot surfaces Exciter can become very hot after a short time which can cause severe burns if it comes into contact with the skin Alw...

Page 41: ...down the machine as shown ð The machine is secured against unrolling slipping and tipping over 8 5 Packing and transporting rechargeable battery NOTICE Material damage due to improper transport Pack the rechargeable battery in the rechargeable battery transport box Do not remove the cover insert of the rechargeable battery transport box Observe the regulations for the transport of dangerous goods ...

Page 42: ...on 8 6 Transporting battery charger 42 Operator s Manual APS 5100060593 02 2022 en 8 6 Transporting battery charger 1 Roll up the charger s cable 2 Do not kink the cable 3 Ensure proper transport and load securing ...

Page 43: ...irect water jet WARNING Tipping hazard due to slipping or overturning machine At least 2 3 of the machine must be on a stable surface near edges Take the machine out of operation and lift it back onto a stable sur face WARNING Improper handling may result in injury or serious material damage Please read and follow all safety instructions in this operator s manual CAUTION Health hazard due to vibra...

Page 44: ...system see Accessories on page 57 9 2 Tests before commissioning Information Further information and detailed descriptions see Maintenance on page 49 Perform the following checks Check machine and components for damage Do not put the damaged machine into operation Damages and defects must be repaired immediately Check the charge state of the accumulator Check to ensure the screw connections are fi...

Page 45: ...e charger and disconnect the battery charger from the power source 9 4 Install the rechargeable battery NOTICE Damage to the machine or the accumulator Connections and contact area of the accumulator must be clean and dry NOTICE Damage to the machine or the accumulator Note the direction of installation when installing the accumulator The connections must point in the direction of the protective c...

Page 46: ... machine by the guide bracket 2 Press start button 1 ð Rechargeable battery is activated 3 Check the charge level of the rechargeable battery 2 4 Wait at least 4 seconds then start the machine NOTICE Possible error message on the rechargeable battery If the machine is started too quickly error messages may appear on the accumulator Wait at least 4 seconds after activating the rechargeable battery ...

Page 47: ...ntrol lights Charge condition of the re chargeable battery Charge condition 20 charge condition 20 charge condition 40 charge condition 60 charge condition 80 Rechargeable battery is fully charged 100 If only one control light is still on the charge condition is already below a range of 20 To avoid the most severe discharges possible recharge the battery 10 3 Taking the rechargeable battery out of...

Page 48: ... 2022 en 3 Remove the rechargeable battery 1 Allow the machine to come to a complete stop ð The machine is out of operation 2 Pull lock 3 to the rear 4 3 Carefully pull back rechargeable battery 4 by the handle as far as it will go 4 Pull out the rechargeable battery by the handle and put it down safely ...

Page 49: ...troubleshooting and repair If the accumulator is not repaired correctly components may no longer function properly and safety devices may be disabled Persons may be seriously injured or killed Do not repair rechargeable batteries yourself If the rechargeable battery is damaged contact the service partner WARNING Risk of injury due to missing or non functioning safety devices Only operate the machi...

Page 50: ...g moisture can lead to total failure Do not clean the machine with high pressure or steam cleaners Use a cloth to remove water that has entered e g due to rain the housing and then let the machine dry Only use dry and clean cloths Environment Avoid damage to the environment Clean the machine in a suitable place where the dirty waste water can be collected in an environmentally friendly manner Coll...

Page 51: ...tive if accumulator or charger is damaged NOTICE Notice for cleaning the machine Do not clean the machine with high pressure or steam cleaners Observe the following when cleaning 1 Clean machine with compressed air 2 Wipe the rechargeable battery and battery charger with a dry clean cloth Visual check after cleaning 1 Check cables hoses and lines for leaks and chafe marks 2 Check screw connections...

Page 52: ...argeable battery The charge condition of the re chargeable battery is too low Charge the rechargeable battery The rechargeable battery is not in serted correctly into the machine Insert the rechargeable battery cor rectly into the machine The rechargeable battery is defect ive Have the rechargeable battery re paired The machine is displaying unexpec ted faults when putting into opera tion or opera...

Page 53: ...rol light lights up Temperature error too high or too low temperature Operate the rechargeable battery only within the permissible tem perature range Allow the equipment to cool down if necessary Activate rechargeable battery again Diagnosis control light lights up The rechargeable battery was disabled due to a fault Have the rechargeable battery re paired Have this work carried out by a service p...

Page 54: ...heck charge condition every six months Information Further information and detailed descriptions see Maintenance on page 49 Storage requirements Store dust free and dry Do not store outdoors Protect from direct sunlight Observe storage temperature see Technical Data on page 59 Store in a locked place that is not accessible to children If the machine is stationary for more than 1 month perform the ...

Page 55: ...d out garbage bin symbol This means that you do not dispose of the battery in normal household waste but that it must be disposed of in a separate environmentally friendly col lection facility This unit is intended as a professional electrical tool exclusively for com mercial use so called B2B device according to WEEE directive In con trast to equipment mainly used in private households so called ...

Page 56: ... the marking Li or Li Ion for lithium Batteries must not be disposed of with normal household waste End users must dispose of used batteries exclusively via the manufacturer and the trade or the collection points specially set up for this purpose legal obligation to return the disposal is free of charge Retailers and manufacturers are obliged to take these batteries back and recycle them properly ...

Page 57: ...e damage Only use original spare parts and accessories In case of disregard no liability will be accepted CAUTION Stability of the machine with wheel set Tipping over or rolling away of the machine can lead to injuries or mater ial damage Park the machine safely Secure the wheel set against rolling away or fold it up Water tank Water tank with continuously adjustable sprinkler system see Safety in...

Page 58: ...14 1 Accessories 58 Operator s Manual APS 5100060593 02 2022 en Wheel set Wheel set for easier transport on the construction site Slide mechanism Surface protection see Safety instructions for operation on page 44 ...

Page 59: ...typical machine operating conditions special test conditions and using harmonized standards Machinery Directive 2006 42 EC Noise Emission Directive 2000 14 EC During operational use values may differ depending on the prevailing op erating conditions Sound pressure level at operator station LpA was determined according to EN ISO 11201 and EN 500 4 Guaranteed sound power level LWA was determined acc...

Page 60: ...9 Sound power level LWA guaranteed dB A 105 105 Vibration total value ahv m s2 4 4 Measurement uncertainty of the total vibration value ahv m s2 0 5 0 5 Depends on the soil conditions Corresponds to the installed net power according to Directive 2000 14 EC Type APS1135we APS1135e Material number machine 5100059661 5100059664 Rechargeable battery material number 5100025709 5100048620 5100060982 510...

Page 61: ...59663 5100060128 Rechargeable battery material number 5100025709 5100048620 5100060982 5100025709 5100048620 5100060982 Centrifugal force kN 13 13 Vibrations Hz 98 98 Vibrations 1 min 5880 5880 Area output m2 h 624 624 Flow m min 26 26 Gradeability 46 6 46 6 Nominal power kW 1 2 1 2 Rated current A 21 5 21 5 Rated voltage V 51 51 Protection type IP23D IP23D Type of current output DC DC Length draw...

Page 62: ... type IP23D IP23D Type of current output DC DC Length drawbar in working position mm 970 970 Width mm 500 500 Height mm 663 663 Underclearance mm 663 663 Operating weight kg 82 1 76 7 Operating temperature range C 0 40 0 40 Storage temperature range C 30 50 30 50 Sound pressure level at operator station LpA dB A 89 89 Sound power level LWA measured dB A 104 104 Sound power level LWA guaranteed dB ...

Page 63: ...92 1 86 7 Operating temperature range C 0 40 0 40 Storage temperature range C 30 50 30 50 Sound pressure level at operator station LpA dB A 89 89 Sound power level LWA measured dB A 104 104 Sound power level LWA guaranteed dB A 105 105 Vibration total value ahv m s2 2 5 2 5 Measurement uncertainty of the total vibration value ahv m s2 0 5 0 5 Depends on the soil conditions Corresponds to the insta...

Page 64: ... APS1550 30 Rechargeable battery runtime min APS2050 30 Type BP1000 Rechargeable battery material number 5100025709 Rated voltage V 51 Type of current output DC Length mm 296 Width mm 396 Height mm 322 Weight kg 9 3 Labeling 14INR19 65 8 Rechargeable battery type Lithium ions Energy content Wh 1008 Capacity Ah 20 Protection type IP2X Storage temperature range C 30 50 Operating temperature range C ...

Page 65: ... Rechargeable battery runtime min APS1340 90 Rechargeable battery runtime min APS1550 90 Rechargeable battery runtime min APS2050 90 15 5 Battery charger Information Compatible rechargeable batteries Only use the following rechargeable batteries BP500 BP1000 with production date 08 2019 or later see type label BP1400 Other incompatible rechargeable batteries switch off automatically after 30 secon...

Page 66: ... number machine 5100006221 Type of current output DC Output current A 4 0 5 Output voltage max V 57 6 Length mm 190 Width mm 145 Height mm 65 Weight kg 2 Power cable mm 1500 Supply cable mm 1800 Protection class II Protection type IP54 Storage temperature range C 30 50 Operating temperature range C 0 45 ...

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Page 68: ...Wacker Neuson Produktion GmbH Co KG Wackerstraße 6 D 85084 Reichertshofen Tel 49 8453 340 0 EMail service LE wackerneuson com www wackerneuson com Material Number 5100060593 Language en ...

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