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Introduction

1

WABCO

 Maintenance Manual 31 (Revised 08-18)

1 Introduction

Application

System Saver 318 non-through drive version air compressor 
used on Mack engines. Figure 1.1.

System Saver 318 through-drive version air compressor used on 
Mack engines. This unit is required to run hydraulic power 
steering pumps. Figure 1.1.

Swept volume displacement: 18.7 cubic feet per minute.

Flange mounted to the engine.

— Coupling driven.

— Inlet air, oil lubrication and coolant supplied from the engine.

Pneumatic pressure signal from the governor controls 
compression:

— Integrated pressure relief valve protects the compressor

and engine if discharge or governor lines become blocked, 
or if compressor cannot unload. The valve prevents the 
compressor from pumping above 250 psi in the event of
a blocked discharge line or other malfunction.

Figure 1.1

Description

The WABCO System Saver 318 air compressor provides and 
maintains air under pressure to operate devices in the air brake and 
auxiliary air systems of a vehicle. It consists of two major 
subassemblies: Cylinder head and crankcase/cylinder block. 
Figure 1.2.

Figure 1.2

The 

cylinder head

 contains the inlet, discharge and unloader 

valving, as well as an integral relief valve. There are two water ports, 
marked Port 9, an air discharge port, marked Port 2, and an inlet 
port, marked Port 0. The cylinder head is mounted on the 
crankcase/cylinder block.

The 

crankcase/cylinder block

 contains the cylinder bore, piston, 

bearings, crankshaft, governor port and connecting rod.

Figure 1.1

1003372b

NON-THROUGH DRIVE

THROUGH DRIVE

Figure 1.2

NON-THROUGH DRIVE

THROUGH DRIVE

1003373b

CYLINDER

HEAD

CRANKCASE

(CYLINDER BLOCK)

CYLINDER

HEAD

CRANKCASE

(CYLINDER BLOCK)

Summary of Contents for System Saver 318

Page 1: ...NON THROUGH DRIVE THROUGH DRIVE SYSTEM SAVER 318 AIR COMPRESSOR FOR MACK E TECH AND ASET ENGINES MAINTENANCE MANUAL...

Page 2: ...Follow your company s maintenance and service installation and diagnostics guidelines 4 Use special tools when required to help avoid serious personal injury and damage to components Hazard Alert Mes...

Page 3: ...2 Operation Maintenance Intervals Cylinder Head 3 Visual Inspection 4 Section 2 Troubleshooting 7 Section 3 Compressor Replacement Compressor Replacement Information Removal 8 Installation Cylinder He...

Page 4: ...Notes...

Page 5: ...ing above 250 psi in the event of a blocked discharge line or other malfunction Figure 1 1 Description The WABCO System Saver 318 air compressor provides and maintains air under pressure to operate de...

Page 6: ...valve to open 3 Unloading Air passes from the cylinder to the inlet chamber of the cylinder head via a port controlled by a sliding leaf valve When system cut in pressure is reached air is exhausted f...

Page 7: ...maintenance program Figure 1 5 Figure 1 5 Figure 1 5 1003376b Check air inlet and discharge ports between compressor and governor Check under plate or at power steering pump for leakage Check water p...

Page 8: ...urer s oil and filter maintenance schedules are followed Restricted air inlet or excessive vacuum present at compressor inlet Verify engine or compressor air cleaner is functioning correctly Replace i...

Page 9: ...Refer to air dryer manufacturer s service instructions Chafed or worn discharge line Replace faulty sections of discharge line Loose or leaking air line connections Verify all connections are secure T...

Page 10: ...orn or damaged unloader piston O ring porosity in unloader piston bore loose or leaking seal at unloader piston bore Replace compressor cylinder head assembly Compressor head gasket failure Discharge...

Page 11: ...The front of the WABCO System Saver 318 air compressor is mounted to the engine Before you remove the compressor make sure you have a replacement gasket to install with the new compressor Mack part nu...

Page 12: ...al to verify that the installation is to the correct specifications 8 Add engine coolant to the cooling system Use the coolant recommended by the engine manufacturer Visually inspect the engine and co...

Page 13: ...leaf The two holes in the sliding leaf must be installed over the two pins on the base of the cylinder head Figure 3 6 Figure 3 6 3 Position the inlet valve on the bottom of the cylinder head Align t...

Page 14: ...sor does not reach governor cutout pressure check for air leaks in the system If reservoir volume and engine RPM are per original vehicle manufacturer s specifications system plumbing leakage must be...

Page 15: ...in 40 countries For more information visit www wabco na com NYSE WBC is a leading global supplier of technol ogies and services that improve the safety efficiency and con nectivity of commercial vehi...

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