Voyager SSV100-45R Operating Manual Download Page 3

PAGE: 3

LP-41   REV:  3/1/03

WARNING:

IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY,  A FIRE OR EXPLOSION MAY 
RESULT; CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance;

WHAT TO DO IF YOU SMELL GAS:

-

Do not try to light any appliance;

-  

Do not touch any electrical switch; do not use any phone in your building;

-  

Immediately call your gas supplier from a neighbor's phone;

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Follow the gas supplier's instructions;

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If you cannot reach your gas supplier; call the fire department;

Installation and service must be performed by a qualified installer; service agency or the gas supplier.

DANGER:

Water temperature over 125 degrees F. can cause severe burns instantly, or death from 
scalds.  Children, disabled, and elderly are at highest risk of being scalded.  See 
instruction manual before setting temperature at water heater.   Feel water before 
bathing or showering!  Temperature limiting valves are available.

LOCATION

Choose a location for your water heater centralized to the piping system, along with consideration to vent pipe length.  As the length of
vent pipe increases the firing rate of the appliance decreases.  You must also locate the Voyager where it will not be exposed to freez-
ing temperatures.  Additionally, you will need to place the water heater so that the controls, drain, inlet/outlet, and gas valve are easily
accessed.  This appliance must not be installed outdoors, as it is certified as an indoor appliance, and must be kept vertical and on a
level surface.  Also, care must be exercised when choosing the location of this appliance; where leakage from the relief valve, leakage
from related piping, or leakage from the tank or connections, will not result in damage to the surrounding areas or to the lower floors of
the building.  

A water heater should always be located in a area with a floor drain or installed in a drain pan suitable for water

heaters.  

Proper clearance must be provided around the Voyager as follows:  Sides, bottom, top, and back are 0" (zero clearance).

Front of the appliance needs 24" service clearance minimum.  This front service may be achieved by a non-rated or combustible door
or access panel; providing the 24" service clearance is achieved when the door is opened or panel is removed.  

Under no circum-

stances, shall Heat Transfer Products Inc. be held liable for any such water damage whatsoever.  This water heater must not
be located near flammable liquids such as gasoline, adhesives, solvents, paint thinners, butane, liquefied propane, etc.; as
the controls of this appliance could ignite those vapors, causing an explosion.

TEMPERATURE AND PRESSURE RELIEF VALVE

A temperature and pressure relief valve is installed into the marked port (upper right), we recommend a WATTS 100XL-4 valve or
equivalent for 100,000 BTU models or below input, 40XL5 valve or equivalent for 130,000 BTU models or above input, meeting the
requirements for relief valves for hot water heaters as per ANSI Z21.22B-1984 by a nationally recognized lab that maintains a periodic
inspection of production of such listed safety device.  The pressure rating of the valve must not exceed the listed working pressure of
this appliance, and must be rated to the proper BTU/hr capacity of the water heater.  

Do not, under any circumstances, thread a cap

or plug into the relief valve!  Explosion, serious injury or death may result!

Relief valve piping must be directed to the floor or to

an open drain, but not connected directly.  There must be a 6" space between the outlet of relief valve piping and drain or floor.  

Do not

hook up to drain system directly without an air space.

The relief valve must be periodically checked for proper operation.

Summary of Contents for SSV100-45R

Page 1: ...AS FIRED WATER HEATING COMBINATION APPLIANCE ANSI Z 21 10 3 MANUFACTURED BY HEAT TRANSFER PRODUCTS INC P O BOX 429 120 BRALEY ROAD EAST FREETOWN MA 02717 TEL 1 508 763 8071 and outside of MA 1 800 323...

Page 2: ...6 SSV130 80R 23 1 4 230 Lbs 32 SSV130 45R 23 1 4 175 Lbs 32 SSV100 45R 23 1 4 175 Lbs 32 SSV90 45S 23 1 4 175 Lbs 32 74 72 27 1 4 27 1 4 42 1 2 72 42 1 2 42 1 2 74 42 1 2 42 1 2 FIRST HOUR VENT RECOVE...

Page 3: ...esult in damage to the surrounding areas or to the lower floors of the building A water heater should always be located in a area with a floor drain or installed in a drain pan suitable for water heat...

Page 4: ...be performed by a qualified licensed electrician and in accordance with National Electrical Code or to the applicable local codes and standards The electrical requirements are for standard 120 volts 6...

Page 5: ...as per local and national standard plumbing codes It is important that the piping must be clean and free from burs debris ragged ends and particles of PVC For exhaust piping lower pipe on the right o...

Page 6: ...5 for ABS or ASTM F 441 for CPVC and fittings to ASTM D2661 D3311 for ABS and ASTM F 439 for CPVC the balance of exhaust piping and all of intake piping use standard 3 PVC sch 40 or 3 ABS schedule 40...

Page 7: ...FEET FOR EACH ELBOW TOTAL FRICTION LOSS FOR ELBOWS GRAND TOTAL VENT LENGTH FEET WITH FITTING FRICTION LOSS ADDED 12 2 5 10 22 20 2 5 10 30 20 3 5 15 35 20 4 5 20 40 20 5 5 25 45 20 6 5 30 50 20 7 5 3...

Page 8: ...the entire intake system providing it conforms to ASTM F 891 and is cemented together using above materials never use foam core pipe for the exhaust pipe VERY IMPORTANT SSV100R SSV130R MODELS ONLY Al...

Page 9: ...g any problems which may occur All indicators are of the solid state variety and should last for the life of the appliance The controller has sufficient built in memory to retain the programmed temper...

Page 10: ...g the set point button when power is applied to the control Shut off power to the control Next hold in the set point button Now reapply power to the control Using the set point button the value of the...

Page 11: ...the set point to 70 degrees F DO NOT turn off electrical power If there is no danger of freezing follow the Shutdown Procedure FAILURE TO OPERATE Should the burner fail to light the control will perfo...

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Page 13: ...g ori fices This is only a guide to correct orifice sizing If orifices are drilled the result will be poor ignition a VOIDED WARRANTY severe bodily injury death and or explosion All orifices must be o...

Page 14: ...UTPUT IS ENERGIZED POWER APPLIED TO BLOWER IGNITOR MONITORS IGNITOR ELEMENT OUTPUT ON WHEN OUTPUT IS ENERGIZED POWER APPLIED TO IGNITOR 24V MONITORS INCOMING VOLTAGE FROM THE ON WHEN SECONDARY VOLTAGE...

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Page 20: ...PAGE 20 LP 41 REV 3 1 03 TYPICAL VENTING...

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Page 26: ...HARNESS FROM THE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING 13 REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDI...

Page 27: ...PART 99MA 5 RE INSERT THE BURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN 6 REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMAT...

Page 28: ...7 16 DEEP SOCKET 19 PLACE GAS ORIFICE ON TOP OF THE SPLIT UNION WITH HOLE FACING UP AS SHOWN BELOW 20 RE CONNECT THE GAS VALVE TO THE AIR INLET MANIFOLD BY TURNING THE UNION COUNTER CLOCKWISE AND TIG...

Page 29: ...PAGE 29 LP 41 REV 3 1 03 PARTS ILLUSTRATIONS AIR INLET ADAPTER NI110 AIR INLET MANIFOLD A5000...

Page 30: ...PAGE 30 LP 41 REV 3 1 03 GASKET AIR INLET G5030 GAS ORIFICE UNION GGU5...

Page 31: ...PAGE 31 LP 41 REV 3 1 03 GAS ORIFICE 01000 AIR ORIFICE A3001 1 0 SIZE A3002 1 125 SIZE A3003 1 375 SIZE FLAME RECTIFICATION PROBE PSE TF1...

Page 32: ...PAGE 32 LP 41 REV 3 1 03 GASKET BURNER MOUNTING FLANGE G5010 BURNER MOUNTING FLANGE 7000 616...

Page 33: ...PAGE 33 LP 41 REV 3 1 03 GAS VALVE GV1000 AIR INLET CONNECTOR F3000...

Page 34: ...PAGE 34 LP 41 REV 3 1 03 110V IGNITOR SURFACE IGNITER 0206FF003 GASKET BURNER MOUNTING FLANGE WHITE G5040 GASKET BLOWER OUTLET FLANGE G5020...

Page 35: ...ETWEEN THE GAS VALVE AND AIR INLET REMOVE OLD GAS ORIFICE 5 AND INSTALL THE NEW GAS ORIFICE IN THE UNION THAT CORRESPONDS TO THE UNIT MODEL NUMBER AND FUEL BEING USED SEE KIT CONTENT LIST FOR THE CORR...

Page 36: ...HE VOYAGER 2 REMOVE THE DOOR FROM THE VOYAGER CABINET 3 SHUT OFF THE GAS VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION 4 SHUT OF THE GAS SUPPLY TO THE VOYAGER 5 BREAK THE UNION ON TH...

Page 37: ...RS AVAILABLE THEN FOLLOW INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE 2 SLIDE THE GAS VAL...

Page 38: ...ND THE GAS VALVE WIRING HARNESS IS PLUGGED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU REMOVED IN STEP 8 ABOVE TURN ONE FULL TURN CLOCKWISE WITH A...

Page 39: ...E STEADIES 2 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE PROCEDURE 2 1 REMOVE THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF...

Page 40: ...RE CONNECT THE SUPPLY GAS PIPING TO THE VALVE 8 TURN ON THE GAS TO THE VOYAGER 9 TURN THE BLUE KNOW ON THE GAS VALVE TO ON 10 REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTE...

Page 41: ...NOT LIGHT OFF TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTERCLOCKWISE 14 SHUT THE VOYAGER DOWN THEN START IT UP AGAIN LET IT RE LIGHT IF THE IGNITION WAS GOOD THE VALVE NEEDS NO FURTHER ADJUSTMENT...

Page 42: ...ON GASES AND CONNECTION OF A BRONZE CIRCULATOR BETWEEN DOMESTIC HOT WATER OUTLET DOMESTIC COLD WATER INLET NOTE IT IS VERY IMPORTANT TO FOLLOW EITHER LOCAL OR FEDERAL PLUMBING CODES WHEN INSTALLING AN...

Page 43: ...400 95 200 119 000 124 500 10 85 000 113 250 140 000 140 000 FOR SSVH 130 MODELS ONLY FOR SSVH 199 80 MODELS ONLY NOTE THE VOYAGER MUST BE SET 25 DEGREES F ABOVE THE SYSTEM TEMPERATURE THE ABOVE CHAR...

Page 44: ...S VENT SIZED FROM 3 TO 4 BY USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE AND EXHAUST VENTING NOT CLEANED AND GLUED TO...

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