Voyager SSV100-45R Operating Manual Download Page 10

PAGE: 10

LP-41   REV:  3/1/03

SET POINT ADJUSTMENT PROCEDURE (CONTINUED)

To change or access the programmed temperature set point value, utilize the red button on the display panel.  Momentarily depressing
the button will briefly illustrate the existing set point value.  If the button is held down for more than one second, the programming mode
is entered and the set point value will begin incrementing by one degree per second.  When the desired set point value is reached, sim-
ply release the button and the controller will automatically retain this value in temporary memory.  After 30 seconds, this new set point
will be retained in permanent memory.

NOTE:

IF POWER IS INTERRUPTED DURING THIS 30 SECOND PERIOD, THE NEW SET POINT WILL NOT BE RETAINED IN PERMA-
NENT MEMORY.  IT IS A GOOD PRACTICE TO RE-CHECK THE SET POINT VALUE APPROXIMATELY 60 SECONDS AFTER A
NEW VALUE HAS BEEN RE-ENTERED.

If the button is held down long enough, the set point will reach 160 degrees F. and stop, since this is its maximum value.  At this point,
if the desired set point has not been obtained, release the button and depress it again, the set point will decrement down to 70 degrees
F. and stop.  The set point value will now restart at 70 degrees F. (its minimum) and once again increase in value for as long as the
button is pressed.

DIFFERENTIAL ADJUSTMENT PROCEDURE

To allow proper water heater operation, the control has a 8 degree F. "window" around the set point.  This means that the burner will
be turned on when the water temperature drops to 4 degrees F. below the set point, and it will be turned off when the water tempera-
ture reaches 4 degrees F above the set point.  Thus, if the set point is set to 120 degrees F., the control will turn on the burner when
the water temperature drops to 116 degrees F., and will continue to heat the water until the temperature reaches 124 degrees F.  The
differential is factory set to 8 degrees F. (+ or- 4 degrees F.)  If another differential is required, the value of the differential can be field
adjusted by holding the set point button when power is applied to the control.  Shut off power to the control.  Next hold in the set point
button.  Now reapply power to the control.  Using the set point button, the value of the differential can be incremented or decremented
as above.  When the proper value is reached, release the button and the new differential has been stored into permanent memory.  

OVERALL APPLIANCE AND CONTROL OPERATION

A normal operating sequence is as follows:

1.

The control determines that the actual water temperature inside tank is 4 degrees F., with the factory set 8 degree F. 
differential, below programmed temperature set point;

2.

The control performs selected system diagnostic checks;

3.

If all checks are successfully passed, the combustion blower is energized for the 40 second pre-purge cycle;

4.

During the pre-purge cycle is complete, power is applied to the ignitor element for the ignitor warm-up period (blower should 
continue to run);

5.  

The ignitor warm-up period will last for 30 seconds, then gas valve will be opened, allowing gas to enter the burner chamber;

6.

The ignitor will remain on for an additional 4 seconds, then it will be turned off;

7. 

After an additional 2 seconds, the control will verify the presence of flame. If the flame was not established, the gas valve will 
be closed, power will be removed from the ignitor element, and the control will run the blower for 30 seconds.  At this point, 
the control will return to step 2;

8. 

If flame is present, the control will enter the heating mode where it will continue heating the tank water until the set point 
temperature plus 4 degrees F. is reached.  At this point, the gas valve is closed and the control enters the post-purge cycle.  
The flame can be viewed through a window on the lower right of combustion blower flange;

9. 

The post-purge cycle continues to run the combustion blower for an additional 30 seconds to purge the system of all 
combustion gases.  After this time period, the blower is de-energized and will coast to a stop;

10.  

The control will now enter the idle state while continuing to monitor internal tank water temperature.  If the temperature drops 
to 4 degrees F. below the set point value, the control will automatically return to step 1.

Summary of Contents for SSV100-45R

Page 1: ...AS FIRED WATER HEATING COMBINATION APPLIANCE ANSI Z 21 10 3 MANUFACTURED BY HEAT TRANSFER PRODUCTS INC P O BOX 429 120 BRALEY ROAD EAST FREETOWN MA 02717 TEL 1 508 763 8071 and outside of MA 1 800 323...

Page 2: ...6 SSV130 80R 23 1 4 230 Lbs 32 SSV130 45R 23 1 4 175 Lbs 32 SSV100 45R 23 1 4 175 Lbs 32 SSV90 45S 23 1 4 175 Lbs 32 74 72 27 1 4 27 1 4 42 1 2 72 42 1 2 42 1 2 74 42 1 2 42 1 2 FIRST HOUR VENT RECOVE...

Page 3: ...esult in damage to the surrounding areas or to the lower floors of the building A water heater should always be located in a area with a floor drain or installed in a drain pan suitable for water heat...

Page 4: ...be performed by a qualified licensed electrician and in accordance with National Electrical Code or to the applicable local codes and standards The electrical requirements are for standard 120 volts 6...

Page 5: ...as per local and national standard plumbing codes It is important that the piping must be clean and free from burs debris ragged ends and particles of PVC For exhaust piping lower pipe on the right o...

Page 6: ...5 for ABS or ASTM F 441 for CPVC and fittings to ASTM D2661 D3311 for ABS and ASTM F 439 for CPVC the balance of exhaust piping and all of intake piping use standard 3 PVC sch 40 or 3 ABS schedule 40...

Page 7: ...FEET FOR EACH ELBOW TOTAL FRICTION LOSS FOR ELBOWS GRAND TOTAL VENT LENGTH FEET WITH FITTING FRICTION LOSS ADDED 12 2 5 10 22 20 2 5 10 30 20 3 5 15 35 20 4 5 20 40 20 5 5 25 45 20 6 5 30 50 20 7 5 3...

Page 8: ...the entire intake system providing it conforms to ASTM F 891 and is cemented together using above materials never use foam core pipe for the exhaust pipe VERY IMPORTANT SSV100R SSV130R MODELS ONLY Al...

Page 9: ...g any problems which may occur All indicators are of the solid state variety and should last for the life of the appliance The controller has sufficient built in memory to retain the programmed temper...

Page 10: ...g the set point button when power is applied to the control Shut off power to the control Next hold in the set point button Now reapply power to the control Using the set point button the value of the...

Page 11: ...the set point to 70 degrees F DO NOT turn off electrical power If there is no danger of freezing follow the Shutdown Procedure FAILURE TO OPERATE Should the burner fail to light the control will perfo...

Page 12: ...PAGE 12 LP 41 REV 3 1 03...

Page 13: ...g ori fices This is only a guide to correct orifice sizing If orifices are drilled the result will be poor ignition a VOIDED WARRANTY severe bodily injury death and or explosion All orifices must be o...

Page 14: ...UTPUT IS ENERGIZED POWER APPLIED TO BLOWER IGNITOR MONITORS IGNITOR ELEMENT OUTPUT ON WHEN OUTPUT IS ENERGIZED POWER APPLIED TO IGNITOR 24V MONITORS INCOMING VOLTAGE FROM THE ON WHEN SECONDARY VOLTAGE...

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Page 20: ...PAGE 20 LP 41 REV 3 1 03 TYPICAL VENTING...

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Page 26: ...HARNESS FROM THE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING 13 REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDI...

Page 27: ...PART 99MA 5 RE INSERT THE BURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN 6 REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMAT...

Page 28: ...7 16 DEEP SOCKET 19 PLACE GAS ORIFICE ON TOP OF THE SPLIT UNION WITH HOLE FACING UP AS SHOWN BELOW 20 RE CONNECT THE GAS VALVE TO THE AIR INLET MANIFOLD BY TURNING THE UNION COUNTER CLOCKWISE AND TIG...

Page 29: ...PAGE 29 LP 41 REV 3 1 03 PARTS ILLUSTRATIONS AIR INLET ADAPTER NI110 AIR INLET MANIFOLD A5000...

Page 30: ...PAGE 30 LP 41 REV 3 1 03 GASKET AIR INLET G5030 GAS ORIFICE UNION GGU5...

Page 31: ...PAGE 31 LP 41 REV 3 1 03 GAS ORIFICE 01000 AIR ORIFICE A3001 1 0 SIZE A3002 1 125 SIZE A3003 1 375 SIZE FLAME RECTIFICATION PROBE PSE TF1...

Page 32: ...PAGE 32 LP 41 REV 3 1 03 GASKET BURNER MOUNTING FLANGE G5010 BURNER MOUNTING FLANGE 7000 616...

Page 33: ...PAGE 33 LP 41 REV 3 1 03 GAS VALVE GV1000 AIR INLET CONNECTOR F3000...

Page 34: ...PAGE 34 LP 41 REV 3 1 03 110V IGNITOR SURFACE IGNITER 0206FF003 GASKET BURNER MOUNTING FLANGE WHITE G5040 GASKET BLOWER OUTLET FLANGE G5020...

Page 35: ...ETWEEN THE GAS VALVE AND AIR INLET REMOVE OLD GAS ORIFICE 5 AND INSTALL THE NEW GAS ORIFICE IN THE UNION THAT CORRESPONDS TO THE UNIT MODEL NUMBER AND FUEL BEING USED SEE KIT CONTENT LIST FOR THE CORR...

Page 36: ...HE VOYAGER 2 REMOVE THE DOOR FROM THE VOYAGER CABINET 3 SHUT OFF THE GAS VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION 4 SHUT OF THE GAS SUPPLY TO THE VOYAGER 5 BREAK THE UNION ON TH...

Page 37: ...RS AVAILABLE THEN FOLLOW INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE 2 SLIDE THE GAS VAL...

Page 38: ...ND THE GAS VALVE WIRING HARNESS IS PLUGGED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU REMOVED IN STEP 8 ABOVE TURN ONE FULL TURN CLOCKWISE WITH A...

Page 39: ...E STEADIES 2 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE PROCEDURE 2 1 REMOVE THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF...

Page 40: ...RE CONNECT THE SUPPLY GAS PIPING TO THE VALVE 8 TURN ON THE GAS TO THE VOYAGER 9 TURN THE BLUE KNOW ON THE GAS VALVE TO ON 10 REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTE...

Page 41: ...NOT LIGHT OFF TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTERCLOCKWISE 14 SHUT THE VOYAGER DOWN THEN START IT UP AGAIN LET IT RE LIGHT IF THE IGNITION WAS GOOD THE VALVE NEEDS NO FURTHER ADJUSTMENT...

Page 42: ...ON GASES AND CONNECTION OF A BRONZE CIRCULATOR BETWEEN DOMESTIC HOT WATER OUTLET DOMESTIC COLD WATER INLET NOTE IT IS VERY IMPORTANT TO FOLLOW EITHER LOCAL OR FEDERAL PLUMBING CODES WHEN INSTALLING AN...

Page 43: ...400 95 200 119 000 124 500 10 85 000 113 250 140 000 140 000 FOR SSVH 130 MODELS ONLY FOR SSVH 199 80 MODELS ONLY NOTE THE VOYAGER MUST BE SET 25 DEGREES F ABOVE THE SYSTEM TEMPERATURE THE ABOVE CHAR...

Page 44: ...S VENT SIZED FROM 3 TO 4 BY USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE AND EXHAUST VENTING NOT CLEANED AND GLUED TO...

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