Voyager SSV100-45R Operating Manual Download Page 11

PAGE: 11

LP-41   REV:  3/1/03

STATUS INDICATORS

Pages 15, 16, and 17

contain seven individual diagrams which illustrate the various operating states of the appliance and their relation

to the LED status indicators found on the controller.  These diagrams reflect normal water heater operation.

MAINTENANCE

The control system requires no periodic maintenance under normal conditions.  However, in unusually dirty or dusty conditions, period-
ic vacuuming of the cover to maintain visibility of the display and indicators is recommended.  In dirty environments, construction sites,
building constructions, care must be taken to keep the appliance door in place and drywall or saw dust away from appliance.  

Failure

to do so VOIDS WARRANTY!

INTERNAL WIRING

For specific wiring information, please refer to the diagrams on 

pages 18 and 19

.

SHUTDOWN PROCEDURE

If the burner is operating, lower the set point value to 70 degrees F. and wait for the burner to shut off.  Continue to wait for the com-
bustion blower to stop so all latent combustion gases are purged from the system.  This should take a maximum of 40 to 90 seconds.
Disconnect the electrical supply.  If the burner is not operating, disconnect the electrical supply.

VACATION PROCEDURE

If there is danger of freezing, change the set point to 70 degrees F.  DO NOT turn off electrical power. 

If there is no danger of

freezing, follow the "Shutdown Procedure".

FAILURE TO OPERATE

Should the burner fail to light, the control will perform two more ignition trials prior to entering a lockout state (“LOC”).  Note that each
subsequent ignition trial will not occur immediately.  After a failed ignition trial, the blower must run for approximately 10 seconds to
purge the system, then the ignitor element must complete a 30 second warm-up period.  Therefore, a time period of approximately 40
to 90 seconds will expire between each ignition trial.  If the burner lights during any one of these three ignition trails, normal operation
will resume.  If the burner lights, but goes off in about 4 seconds, check the polarity of the wiring.  See electrical on page 4.  If the burn-
er does not light after the third ignition trial, the control will enter a lockout state.  This lockout state indicates that a problem exists with
either the appliance, the controls, or the gas supply.  Under such circumstances, a qualified service technician should be contacted
immediately to properly service the appliance and correct the problem.  If a technician is not available, depressing the red button once
will remove the lockout state so additional trials for ignition can be performed. 

Any time “LOC” is shown, you must look for an LED

out, or flashing.  The LED that is out or flashing will assist you in diagnosing lock out condition.

Summary of Contents for SSV100-45R

Page 1: ...AS FIRED WATER HEATING COMBINATION APPLIANCE ANSI Z 21 10 3 MANUFACTURED BY HEAT TRANSFER PRODUCTS INC P O BOX 429 120 BRALEY ROAD EAST FREETOWN MA 02717 TEL 1 508 763 8071 and outside of MA 1 800 323...

Page 2: ...6 SSV130 80R 23 1 4 230 Lbs 32 SSV130 45R 23 1 4 175 Lbs 32 SSV100 45R 23 1 4 175 Lbs 32 SSV90 45S 23 1 4 175 Lbs 32 74 72 27 1 4 27 1 4 42 1 2 72 42 1 2 42 1 2 74 42 1 2 42 1 2 FIRST HOUR VENT RECOVE...

Page 3: ...esult in damage to the surrounding areas or to the lower floors of the building A water heater should always be located in a area with a floor drain or installed in a drain pan suitable for water heat...

Page 4: ...be performed by a qualified licensed electrician and in accordance with National Electrical Code or to the applicable local codes and standards The electrical requirements are for standard 120 volts 6...

Page 5: ...as per local and national standard plumbing codes It is important that the piping must be clean and free from burs debris ragged ends and particles of PVC For exhaust piping lower pipe on the right o...

Page 6: ...5 for ABS or ASTM F 441 for CPVC and fittings to ASTM D2661 D3311 for ABS and ASTM F 439 for CPVC the balance of exhaust piping and all of intake piping use standard 3 PVC sch 40 or 3 ABS schedule 40...

Page 7: ...FEET FOR EACH ELBOW TOTAL FRICTION LOSS FOR ELBOWS GRAND TOTAL VENT LENGTH FEET WITH FITTING FRICTION LOSS ADDED 12 2 5 10 22 20 2 5 10 30 20 3 5 15 35 20 4 5 20 40 20 5 5 25 45 20 6 5 30 50 20 7 5 3...

Page 8: ...the entire intake system providing it conforms to ASTM F 891 and is cemented together using above materials never use foam core pipe for the exhaust pipe VERY IMPORTANT SSV100R SSV130R MODELS ONLY Al...

Page 9: ...g any problems which may occur All indicators are of the solid state variety and should last for the life of the appliance The controller has sufficient built in memory to retain the programmed temper...

Page 10: ...g the set point button when power is applied to the control Shut off power to the control Next hold in the set point button Now reapply power to the control Using the set point button the value of the...

Page 11: ...the set point to 70 degrees F DO NOT turn off electrical power If there is no danger of freezing follow the Shutdown Procedure FAILURE TO OPERATE Should the burner fail to light the control will perfo...

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Page 13: ...g ori fices This is only a guide to correct orifice sizing If orifices are drilled the result will be poor ignition a VOIDED WARRANTY severe bodily injury death and or explosion All orifices must be o...

Page 14: ...UTPUT IS ENERGIZED POWER APPLIED TO BLOWER IGNITOR MONITORS IGNITOR ELEMENT OUTPUT ON WHEN OUTPUT IS ENERGIZED POWER APPLIED TO IGNITOR 24V MONITORS INCOMING VOLTAGE FROM THE ON WHEN SECONDARY VOLTAGE...

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Page 20: ...PAGE 20 LP 41 REV 3 1 03 TYPICAL VENTING...

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Page 26: ...HARNESS FROM THE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING 13 REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDI...

Page 27: ...PART 99MA 5 RE INSERT THE BURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN 6 REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMAT...

Page 28: ...7 16 DEEP SOCKET 19 PLACE GAS ORIFICE ON TOP OF THE SPLIT UNION WITH HOLE FACING UP AS SHOWN BELOW 20 RE CONNECT THE GAS VALVE TO THE AIR INLET MANIFOLD BY TURNING THE UNION COUNTER CLOCKWISE AND TIG...

Page 29: ...PAGE 29 LP 41 REV 3 1 03 PARTS ILLUSTRATIONS AIR INLET ADAPTER NI110 AIR INLET MANIFOLD A5000...

Page 30: ...PAGE 30 LP 41 REV 3 1 03 GASKET AIR INLET G5030 GAS ORIFICE UNION GGU5...

Page 31: ...PAGE 31 LP 41 REV 3 1 03 GAS ORIFICE 01000 AIR ORIFICE A3001 1 0 SIZE A3002 1 125 SIZE A3003 1 375 SIZE FLAME RECTIFICATION PROBE PSE TF1...

Page 32: ...PAGE 32 LP 41 REV 3 1 03 GASKET BURNER MOUNTING FLANGE G5010 BURNER MOUNTING FLANGE 7000 616...

Page 33: ...PAGE 33 LP 41 REV 3 1 03 GAS VALVE GV1000 AIR INLET CONNECTOR F3000...

Page 34: ...PAGE 34 LP 41 REV 3 1 03 110V IGNITOR SURFACE IGNITER 0206FF003 GASKET BURNER MOUNTING FLANGE WHITE G5040 GASKET BLOWER OUTLET FLANGE G5020...

Page 35: ...ETWEEN THE GAS VALVE AND AIR INLET REMOVE OLD GAS ORIFICE 5 AND INSTALL THE NEW GAS ORIFICE IN THE UNION THAT CORRESPONDS TO THE UNIT MODEL NUMBER AND FUEL BEING USED SEE KIT CONTENT LIST FOR THE CORR...

Page 36: ...HE VOYAGER 2 REMOVE THE DOOR FROM THE VOYAGER CABINET 3 SHUT OFF THE GAS VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION 4 SHUT OF THE GAS SUPPLY TO THE VOYAGER 5 BREAK THE UNION ON TH...

Page 37: ...RS AVAILABLE THEN FOLLOW INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE 2 SLIDE THE GAS VAL...

Page 38: ...ND THE GAS VALVE WIRING HARNESS IS PLUGGED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU REMOVED IN STEP 8 ABOVE TURN ONE FULL TURN CLOCKWISE WITH A...

Page 39: ...E STEADIES 2 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE PROCEDURE 2 1 REMOVE THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF...

Page 40: ...RE CONNECT THE SUPPLY GAS PIPING TO THE VALVE 8 TURN ON THE GAS TO THE VOYAGER 9 TURN THE BLUE KNOW ON THE GAS VALVE TO ON 10 REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTE...

Page 41: ...NOT LIGHT OFF TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTERCLOCKWISE 14 SHUT THE VOYAGER DOWN THEN START IT UP AGAIN LET IT RE LIGHT IF THE IGNITION WAS GOOD THE VALVE NEEDS NO FURTHER ADJUSTMENT...

Page 42: ...ON GASES AND CONNECTION OF A BRONZE CIRCULATOR BETWEEN DOMESTIC HOT WATER OUTLET DOMESTIC COLD WATER INLET NOTE IT IS VERY IMPORTANT TO FOLLOW EITHER LOCAL OR FEDERAL PLUMBING CODES WHEN INSTALLING AN...

Page 43: ...400 95 200 119 000 124 500 10 85 000 113 250 140 000 140 000 FOR SSVH 130 MODELS ONLY FOR SSVH 199 80 MODELS ONLY NOTE THE VOYAGER MUST BE SET 25 DEGREES F ABOVE THE SYSTEM TEMPERATURE THE ABOVE CHAR...

Page 44: ...S VENT SIZED FROM 3 TO 4 BY USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE AND EXHAUST VENTING NOT CLEANED AND GLUED TO...

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