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7.3  Extraordinary maintenance  

Extraordinary  maintenance  refers  to  work  on  the  electronic  board,  and  replacing  blades  or  other  mechanical 
parts.  The methods are described in the assembly manual enclosed.  
ALL  maintenance  operations,  including  extraordinary  maintenance  tasks,  must  be  strictly  done  with  the  ma-
chine stopped and disconnected from the electricity supply, by a specialist operator trained as indicated in this 
manual.      All  precautions  must  be  taken  to  avoid  anyone  inadvertently  powering  the  plant  while  extraordinary 
maintenance work is in progress. We therefore recommend adequately indicating the fact that the power must 
not  be  switched  on  during  the  operations,  using  suitable  means  (e.g.  locking  the  electrical  panel  with  a  key). 
The specialist personnel involved must wear specific personal protection equipment, especially working gloves, 
protective hard hat, and safety footwear. For work done at a height, adequate means must be used such as a 
scaffold  or  mobile  platform  that  can  be  raised.  All  of  these  must  have  strong  hand  railings  in  good  condition. 
Personnel working at a height must be equipped with the necessary devices to prevent them falling. At the time 
of  the  work,  the  personnel  must  ensure  that  they  are  not  exposed  to  a  risk  of  being  struck  by  another  ceiling 
fan, adjacent to the one they are working on. If this is the case, the other machine must also be disconnected.  
On completion of the operations, before powering the machine again, all the people and equipment involved in 
the  works must be removed and take a safe distance to the side of the blades of about  1 m, while below  the 
machine there must be no impediment within about 2,7 m of the fan.  
  

Maintenance records      

We  believe  that  for  safe  use  of  the  product  it  is  important  that  the  user  sets  up  a  suitable  register  for  routine 
checks and maintenance done, in the form called for by applicable local norms. This may be based on the "Pe-
riodic Check" table above, which may be developed graphically to form a checklist with tick boxes for the indi-
vidual tasks carried out.  
We recommend that accurate records be kept of each activity and/or maintenance task and/or replacement, in-
dicating the operator, with adequate space for recording any anomaly or problem encountered.  
We recommend that the safety instruction warning be clearly visible on the register as well:  "If in doubt as to 
any  operation  being  carried  out  on  the  machine,  interrupt  the  work,  make  the  machine  completely  safe,  and 
contact the manufacturer to obtain the necessary technical clarifications".  

 
 
 

TECHNICAL CHARACTERISTICS      

 
8.1  Technical data     

Data 

Destrat. 

NORDIK 

300/120” 

Destrat. 

NORDIK 

400/160” 

Destrat. 

NORDIK 

500/200” 

Destrat. 

NORDIK 

600/240” 

Destrat. 

NORDIK 

700/280” 

 

Motor Unit 

Weight 

61 Kg 

61 Kg 

69,5 Kg 

69,5 Kg 

80 Kg 

Blade Weight 

19,5 Kg 

27 Kg 

34,5 Kg 

42 Kg 

49,5 Kg 

Total Weight 

80,5 Kg 

88 Kg 

104 Kg 

111,5 Kg 

119,5 Kg 

 

Max 

Consumption 

[W] 

600 

648 

831 

843 

900 

Power supply 

400 V 50 Hz 

400 V 50 Hz 

400 V 50 Hz 

400 V 50 Hz 

400 V 50 Hz 

Current 

Absorbed [A] 

1,43 

1,67 

1,97 

2,02 

2,12 

Max. speed 

[RPM]

 

160

 

100

 

75

 

55

 

38

 

Summary of Contents for Nordik HVSL Super Blade

Page 1: ...el 44 1283 492949 Fax 44 1283 544121 UNITED KINGDOM VORTICE FRANCE 72 Rue Baratte Cholet 94106 Saint Maur Cedex Tel 33 1 55 12 50 00 Fax 33 1 55 12 50 01 FRANCE VORTICE ELETTROSOCIALI S p A Strada Cer...

Page 2: ...Warranty 15 3 4 Storage and landing up 15 4 ASSEMBLY 15 5 INSTALLATION 16 5 1 Preliminary operations 16 5 2 Positioning 16 5 3 Optimum installation conditions 16 5 4 Tightening torque 17 5 5 Tie bars...

Page 3: ...running or immediately after it has stopped Remember that the motor could be hot Never immerse the equipment in water or any other liquid and do not use water especially pressur ised for washing or cl...

Page 4: ...s tasked with installing operating set ting cleaning repairing moving or doing maintenance work on the machine QUALIFIED PERSONNEL QUALIFIED OPERATOR Person s that has have done a specialisation cour...

Page 5: ...OTHER DEFINITIONS MAN MACHINE INTERACTION Any situation in which an operator interacts with the machine in any operating phase and at any time in the life of the machine OPERATOR S QUALIFICATION The...

Page 6: ...ive devices deactivated and do work on the mechanical parts to effect the necessary adjustments maintenance and repairs Normally they are not authorised to work on live electrical systems Electrical m...

Page 7: ...pneumatic power supplies disconnected Machine running operating in automatic mode with mobile guards closed related interlocking devices activated and fixed guards closed Machine on stopped and ready...

Page 8: ...ON OBLIGATION Pictogram Name High voltage danger Entanglement Dragging General danger Do not remove the safety devices Cleaning oiling greasing repairing or adjusting moving parts manually forbidden O...

Page 9: ...ings All other uses are to be deemed improper and therefore dangerous Uses explicitly excluded This product as a whole including its construction components is NOT made and therefore must absolutely N...

Page 10: ...never contacting the manufacturer or service centres always quote these reference details Fig 1 The position of the plate on the machine may vary from one machine to another 2 4 Manufacturer s identit...

Page 11: ...Country DECLARES THAT THE MACHINE Ceiling Fan NORDIK HVLS SUPER BLADE 300 120 400 160 500 200 600 240 700 280 Description Model Serial n Year built Ceiling Fan Commercial name Ventilazione di ambienti...

Page 12: ...SET UP THE TECHNICAL FOLDER ON ITS BEHALF Place and date of the document The manufacturer Signed Position Director D C DC N 001 290001 2 6 Description of the parts Parts that make up the ceiling fan...

Page 13: ...13 Fig 3 K L M 2 5 13 14 15 1 14 13 7 6 7 6 13 15 18 23 21 8 6 9 16 4 25 22 17 20 19 26 24 21 A B C D G H K L Calotta inferiore Bottom Cup...

Page 14: ...ser 3 1 Handling The Ceiling Fan is relatively heavy see weights table and bulky and so it must be lifted and handled after hav ing checked that the necessary suitable equipment is available They must...

Page 15: ...vering the fault in the product Malfunctioning of the ceiling fan due to faults in components and or irregularities relating to parts of the product not reported immediately in the specific manner ind...

Page 16: ...ntrol panel in an accessible place that allows regular functioning to be checked visually at all times from the ground It must also allow quick stoppage in case of emergency as well as correct routine...

Page 17: ...sing the tie bar kit for installation while stating that its use is preferable and safer Installing the ceiling fan in the presence of winds or draughts that strike the machine on the side with wind s...

Page 18: ...according to the instructions given in this manual 2 The ceiling fan is free and clean 6 2 Starting for the first time Once assembly installation and the electrical connection for the machine have bee...

Page 19: ...y Activity Daily 1 Monthly 1 2 Sixmonthly 1 2 3 Yearly 1 2 3 4 2 Years 1 2 3 4 5 5 Years 1 2 3 4 5 6 Activity legend 1 Visual check Check direction of rotation Check abnormal vibrations Check LED oper...

Page 20: ...ons before powering the machine again all the people and equipment involved in the works must be removed and take a safe distance to the side of the blades of about 1 m while below the machine there m...

Page 21: ...A as well as any works done by operators not authorised for the purpose by the Manufacturer or trained by them Orders are to made indicating the following information Equipment model Item reference a...

Page 22: ...ains power supply The fan does not start The power supply to the motor is not on Check the electricity supply to the motor The motor is faulty Contact specialist authorised personnel to replace the mo...

Page 23: ...23 Annex 1 Assembly Instructions...

Page 24: ...Assembly blade support to motor 501271 BLADE SUPPORT 501183 FIXING PLATE 501196 HUB 901468 SCREW M10x45 TE 901467 SELFBLOCK BOLT M10 901466 NUTS 10 5x20 h2 901481 SCREW M10x35 TE 901016 NUTS GROWER D...

Page 25: ...25 Assembly blade support to motor INSERT PLATE INTO BLADE SUPPORT USING SCREWS M10x45 TE NUT 10 5x20 h2 ATTENTION Check right side of Blade Support...

Page 26: ...26 Assembly blade support to motor POSITION HUB AND CLOSE NUTS 10 5x20 h2 TO SELFBLOCKING BOLT M10 ATTENTION Place hub with tab seats oriented as per picture at side...

Page 27: ...27 Assembly Blade Support on Motor PLACE BLADE SUPPORT WITH DISC OVER THE SHAFT AND CLAMP SCREWS M10x35 TE WITH NUTS GROWER D 10...

Page 28: ...28 Safety holder assembly when needed 501201 SAFETY HOLDER NUT GROWER D 8 already available into motor SCREW M8x25 TCEI INOX already available into motor...

Page 29: ...29 Safety holder assembly when needed PLACE SAFETY HOLDER AND FIX THEM WITH SCREWS Already available into motor...

Page 30: ...30 Assembly motor holder POSITION MOTOR HOLDER OVER MOTOR CLAMP NUTS AND BOLTS 501185 MOTOR HOLDER 901467 SELFBLOCKING BOLT M10 901466 NUT 10 5x20 h2...

Page 31: ...et on blade POSITION THE WINGLET AT BLADE TIP FIX WITH PROVIDED SCREWS and NUTS 501272 WINGLET BLADE Code indicated in the Component table 901486 SCREW M8x45 TCEI 901473 WASHER 8 4x16 h1 6 901474 SELF...

Page 32: ...ation ATTENTION Screws must be assembled with the head of the screw on the bottom face of each blade PLACE BLADE INTO FIXING BLADE FIX THEM WITH SCREWS NUTS AND BOLTS 901484 SCREW M8x60 TCEI 901485 NU...

Page 33: ...NTION Rod holder position is in rod side with 2 holes 501184 ROD HOLDER 901470 SCREW M12x90 TE 901469 NUT D 14x36 h2 5 901471 SELFBLOCKING BOLT M12 501190 ROD 901470 SCREW M12x90 TE 901469 NUT D 14x36...

Page 34: ...34 Assembly rod holder and rod PLACE ROD INTO MOTOR HOLDER AND FIX WITH SCREWS NUTS AND BOLTS...

Page 35: ...35 PLACE ROD INTO ROD HOLDER AND FIX WITH SCREW NUTS AND BOLTS ASSEMBLY POSITION FOR ROD HOLDER DEPENDS ON INSTALLATION STUDY AND DESIGN Assembly rod holder and rod...

Page 36: ...r Material 501264 Reinforced Spider folded Spacer 501271 Main Spider 901486 SCREW M8x45 TCEI 901485 NUT 8 4x24 h2 901474 SELFBL BOLT M8 To assemble 5 central screws Rein forced Spider to Main Spider 5...

Page 37: ...x the Main Spider to the Hub Put the blades in the Main Spider s spokes center ing the blade mounting holes by using a screw driver Fix without tightening the external screw for each blade with bolts...

Page 38: ...7 Nm Clockwise rotation bottom view Put the other 2 screws in each blade without tight ening with bolts and nuts Tight the 5 central screws already fixed Tight the screws to fix the blades Put the hoo...

Page 39: ...hine and wait about 30 seconds until it start to run be cause machine need 30 seconds to autoset all parmeters After that check following No rotation unbalancing due to wrong components assembly No no...

Page 40: ...40 Assembly PCB on motor Possible to do also with motor fixed to the roof PC BOARD POWER AND SIGNAL CON NECTORS 501161 M6x16 TCEI...

Page 41: ...nsulation IT S MANDATORY PROTECT BACK PART OF CONNECTORS FROM HUMIDITY OR DIRT USING INSULAT ING COIL OR SOME OTHER MATERIAL THERMALLY SHRINKABLE USE ARAOUND CABLE ONE SHEATH TO INCREASE THICKNESS AND...

Page 42: ...42 Tie Bar Kit...

Page 43: ...PCB on motor Possible to do also with motor fixed to the roof Lean Pc Board to connect power line and probe ATTENTION to colours U BLACK V GREY W BROWN Assembly PC board to motor and clamp it 501161...

Page 44: ...44 Diassembly Fan POWER Operation with motoinverter connectet to the roof DISCONNECT POWER DISCONNECT BOTH OF TWO CONNECTORS FROM FAN...

Page 45: ...et to the roof UNSCREW AND DISASSEMBLY BLADES ATTENTION Operation require you use adequate support to substain blades and their weight so please prepare everything before start operation 901484 SCREW...

Page 46: ...fan WINGLET Operation to be made with blade to the ground Svitare vite che tiene fissato il Winglet plastico alla pala 501272 WINGLET BLADE 901486 SCREW M8x45 TCEI 901473 WASHER 8 4x16 h6 901474 SELFB...

Page 47: ...rter fixed to the roof UNSCREW MOTOR HOLDER FROM ROD ATTENTION Operation require you use adequate support to substain blades and their weight so please prepare everything before start operation 901470...

Page 48: ...peration with Motoinverter on floor UNSCREW MOTOR HOLDER FROM MOTOINVERTER ATTENTION Use adequate support to avoid support blade to be direct in contact with floor 501185 MOTOR HOLDER 901467 SELFBLOCK...

Page 49: ...the floor UNSCREW BLADE SUPPORT FROM SHAFT AND HUB AND TAKE OUT PARTS ATTENTION Rotate motor 180 to execute operation 901468 SCREW M10x45 TE 901467 SELFBLOCKING BOLT M10 901466 NUT 10 5x20 h2 901481 S...

Page 50: ...NTION A The Hub is strongly connected to the shaft You will need adequate extractor B If present safety holder before unscrew hubs disassembly safety holder AFTER DISASSEMBLED BLADE SUPPORT DISASSEMBL...

Page 51: ...51 Disassembly fan PCB ATTENTION Avoid to place directly in contact shaft with floor to avoid damage ROTATE180 MOTOR UNSCREW THE SCREWS PCB 501161 M6x16 TCEI DISCONNECT CABLE...

Page 52: ...52 Electric connection...

Page 53: ...ions about indirect contact and no dissipation of stray currents Attention line with MT D magnetotermic protection HVLS fan must be dedicated and not powered together with other devices Cannot be deri...

Page 54: ...n and connect to it Therefore DURING THE INSTALLATION IT IS MANDATORY 1 Pull always the A and B wires down to the switchboard to connect with the fan 2 Set down in a scheme the Serial Number and the M...

Page 55: ...55 Modbus Address label Inverter parameterization Blades Diameter Set label Motoinverter type and Serial Number label...

Page 56: ...56 Fan line connection scheme...

Page 57: ...57 Existing plant wiring scheme...

Page 58: ...58 Multiwire system wiring Scheme...

Page 59: ...59...

Page 60: ...Electric Scheme Option 1 External Potentiometer Vortice code 12832 NB It is necessary pull the A and B wires down to the control box for the Modbus connection used for maintenance and diagnostic actio...

Page 61: ...ic Scheme Option 2 External Potentiometer with DIN box Vortice code 12828 NB It is necessary pull the A and B wires down to the control box for the Modbus connection used for maintenance and diagnosti...

Page 62: ...2 NB It is necessary pull the A and B wires down to the control box for the Modbus connection used for maintenance and diagnostic actions Electric Scheme Option 3 VORT T Control Box Vortice Code 21137...

Page 63: ...tment and eco compatible disposal of decommissioned appliances helps to prevent any possible negative impact on the environment and on health and favours recycling of the materials used in the manufac...

Page 64: ...Vortice S p A reserves the right to make improvements to products at any time and without prior notice...

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