Volvo 8670993 Installation Instructions Manual Download Page 16

Page: 16 / 18

D7600303

Compress the new spring to a height of approximately 260 mm

(10 1/4”). Use the spring clamps (P/N 9995409).

D7600304

Install:

thenewshock absorber in the vice

the new rubber bump stop (1) including the boot

the spring (2). Align the lower end of the spring in the slot (3) in

the lower section of the shock absorber

the washer (4)

the spring seat (5)

the retaining nut (6).

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

Lowered sports chassis- 8670993 - V1.0

Page 16 / 18

Summary of Contents for 8670993

Page 1: ...1 0 Lowered sports chassis Instruction No Version Part No 8670993 1 0 Lowered sports chassis Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Lowered...

Page 2: ...A0000161 A0000197 D0000219 M0000264 A0800088 A0800625 M0000265 M7600425 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Lowered sports chassis 8670...

Page 3: ...M7600426 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Lowered sports chassis 8670993 V1 0 Page 3 18...

Page 4: ...M7600427 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Lowered sports chassis 8670993 V1 0 Page 4 18...

Page 5: ...in the form of images Explanatory text is also given for more complicated steps In the event of any problems with the instructions or the accessory contact your local Volvo dealer Preparations cargo c...

Page 6: ...Carry out points on both sides Note If the anti roll bar is to be replaced carry out points 3 M7600370 Remove the nut 1 for the shock absorber the screws 2 for the upper shock absorber bearing Instal...

Page 7: ...86 Relieve the load from the lower trailing arm 1 Use a mobile jack Remove the screw 2 for the trailing arm Carefully lower the mobile jack Remove the spring 3 by pressing the trailing arm down Instal...

Page 8: ...the mountings 1 for the handbrake cables the rear mountings 2 for the centre silencer the screws 3 for the anti roll bar mountings 4 from the base plate on the left and right hand sides the anti roll...

Page 9: ...en the mountings the mountings 4 for the centre silencer 9 Reinstall the outer end of the anti roll bar on the lower ball joint bolt for the control arm See point the nut Tighten to 80 Nm 60 lbf ft Us...

Page 10: ...at it aligns in the groove 2 on the bottom of the trailing arm At the same time carefully press up the trailing arm using the mobile jack Press and adjust the trailing arm into the mounting 3 Install...

Page 11: ...the same position as when the car is on the ground The tensioner relieves the load on suspension components during removal and installation The tool is secured to the rear axle using a mounting P N 9...

Page 12: ...en the three new screws 1 in the upper shock absorber bearing Tighten to 25 Nm 18 5 lbf ft Install the new washer 2 and the nut 2 on the shock absorber Tighten to 80 Nm 60 lbf ft Use the special tool...

Page 13: ...s is to protect the rubber boot 19 D7600300 Measure the position of the stub axle and spring strut A as illustrated Remove the ABS sensor cable 1 from the bracket on the spring strut Installation inst...

Page 14: ...washers that secure the spring strut bearing to the car body the spring strut from the stub axle Pull the spring strut forward over the brake hose and down Note Do not damage the brake hose ABS sensor...

Page 15: ...t the upper bearing 3 Use socket P N 9995467 and a Torx socket as a counterhold the upper bearing 3 23 M7600372 Remove the retaining nut 1 on the shock absorber Use socket P N 9995469 and a Torx socke...

Page 16: ...the vice the new rubber bump stop 1 including the boot the spring 2 Align the lower end of the spring in the slot 3 in the lower section of the shock absorber the washer 4 the spring seat 5 the retain...

Page 17: ...from the kit according to point Tighten the three nuts for the spring strut bearing Tighten to 25 Nm 18 5 lbf ft 29 Install the spring strut on the stub axle Use new screws and nuts from the kit Adju...

Page 18: ...d a Torx socket as a counterhold Reinstall both the front wheels Tighten the wheel nuts crosswise Lower the car completely Tighten the wheels nuts on all wheels Tighten to 140 Nm 104 lbf ft Check the...