Volvo 30756864 Installation Instructions Manual Download Page 1

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Instruction No

Version

Part. No.

30756865

1.2

30756864, 31373137

Electric engine heater, 230 V, 5-cyl. diesel

IMG-247803

Instruction No

Version

Part. No.

30756865

1.2

30756864, 31373137

Electric engine heater, 230 V, 5-cyl. diesel

IMG-247803

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

Electric engine heater, 230 V, 5-cyl. diesel- 30756865 - V1.2

Page 1 / 32

Summary of Contents for 30756864

Page 1: ...diesel IMG 247803 Instruction No Version Part No 30756865 1 2 30756864 31373137 Electric engine heater 230 V 5 cyl diesel IMG 247803 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 1 32 ...

Page 2: ...00162 IMG 239660 IMG 239664 IMG 239667 IMG 332913 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 2 32 ...

Page 3: ...IMG 333598 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 3 32 ...

Page 4: ...IMG 364592 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 4 32 ...

Page 5: ...IMG 265776 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 5 32 ...

Page 6: ... available before starting installation Certain steps in the instructions are only presented in the form of images Explanatory text is also given for more complicated steps In the event of any problems with the instructions or the accessory contact your local Volvo dealer 1 IMG 316263 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engin...

Page 7: ...t front wheel Remove the five screws holding the bumper cover in the wing liner on the left and right hand sides 4 IMG 265763 Remove the four screws Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 7 32 ...

Page 8: ...ght and left hand sides Carefully grip the cover Pull the cover out until the catch becomes accessible 7 J8903376 Press the catch up Remove the cover Do not damage the painted surfaces or the washer nozzles Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 8 32 ...

Page 9: ...ct the connectors for the fog lamps and parking assistance if applicable 9 IMG 265777 Cut out the template by cutting along the outer edges of the dotted and solid line place the template with the dotted section on the existing marking perforation on the bumper Mark according to the new slightly recessed marking Cut off the upper dotted section of the template and finish the new marking all the wa...

Page 10: ...e hole using a knife or file as necessary Smooth off the hole edges Remove any swarf Warning Cut carefully It is easy to slip with the knife and move outside the markings 11 IMG 265779 Take the protective cover from the kit and press it into the hole cut in the bumper cover Take the cable for the front engine block heater socket with ground lead from the kit and thread them through the protective ...

Page 11: ...ont intake s connector so that the cover opens forward Tighten the front engine block heater socket to the bumper shell 14 IMG 332924 Applies to the C70 Clean the bumper cover where the wing template is to be positioned Wipe dry Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 11 32 ...

Page 12: ...e template This provides a groove to follow Then cut carefully out of the bumper cover Remove the template Install the protective cover for the front engine block heater socket from the kit Check that it aligns Adjust the hole using a knife or file as necessary Smooth off the hole edges Remove any swarf Warning Cut carefully It is easy to slip with the knife and move outside the template Installat...

Page 13: ...e front member Bend the front edge of the left hand wing liner up over the brake calliper 19 IMG 225652 Remove the covers for the nozzles for the headlamp washers on the right and left hand sides Carefully grip the cover Pull the cover out until the catch becomes accessible Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 23...

Page 14: ... the bumper from the inside and pull it forward in order to detach the two holders under the headlamps Remove the bumper unplug the connectors for the fog lamps and place the bumper on a surface that does not damage the paintwork Hint This procedure is easier carried out by two people Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engin...

Page 15: ...Install the mounting and nut from the kit Connect the connector to the front engine block heater socket Use the connector as a counterhold when tightening Illustration B Turn the front intake connector so that the cover opens outwards to the side Tighten the front engine block heater socket to the bumper shell Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car ...

Page 16: ...lash guard and remove the guard 26 IMG 332918 Applies to the C30 Remove the front wheels Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 16 32 ...

Page 17: ...he right and left fender liner and the plastic nut in the left fender liner 29 IMG 331948 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 17 32 ...

Page 18: ...he cable and ground lead through to the engine heater Ensure the connector is turned so that the cover s sides are parallel with the plates in the panel and that the cover opens from the panel s left hand side Image B Tighten the connector Note The washer must be positioned as illustrated Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric e...

Page 19: ...ned in its mounting Press in so that the clips under the headlamps fasten Reconnect the connectors for the fog lamps and parking assistance if applicable Hint This procedure is easier carried out by two people 34 J2900313 Applies to all models Cable routing Install three clips from the kit on the panel edge on the underside of the left front member Installation instructions accessories Volvo Car C...

Page 20: ...e front member and over the drive shaft Route the cable a bit into the engine compartment Press the cable into the previously installed clips 36 IMG 339147 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 20 32 ...

Page 21: ...0298 Drill a Ø4 mm 5 32 hole for the ground lead on the outside of the left hand front member approximately as illustrated Treat the edges of the holes using a rust proofing agent Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 21 32 ...

Page 22: ... 232644 Install three clips from the kit on the front edge of the panel above the windscreen wiper motor Guide the cable up to the top of the engine compartment to the position illustrated 42 IMG 339141 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 22 32 ...

Page 23: ... and down using a cable tie at the existing cable harness Note Do not clamp the cable directly to AC pipes fuel lines brake pipes or power steering hoses and pipes Make sure the cable does not chafe against sharp edges or moving parts in the engine compartment 44 IMG 339146 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 23...

Page 24: ...r guard from the kit for the passenger compartment connector socket Press the rubber guard on to the bracket 47 J2900296 Tighten the junction connector at the bracket included in the kit for the passenger compartment connector socket in the position illustrated Use the screw toothed washer and nut from the kit The bracket must be parallel to the length of the junction connector 1 Cable to engine b...

Page 25: ...ngine block heater socket 49 J2900304 Tighten the timer relay at the bracket purchased separately in the position illustrated Use the screw toothed washer and nut from the kit The bracket must be parallel to the length of the timer relay Connect the connector on the long cable harness from the kit to the timer relay Connect the connector on the long cable harness from the kit to the timer relay 1 ...

Page 26: ... for passenger compartment socket timer relay Firmly press the cable junction together 51 J2900293 Press a locking sleeve from the kit over the cable splice 52 J2900294 Take a double tie strap from the kit Install the double tie strap around the stay and the cable splice Ensure that the splice is secured in the centre of the strut Tighten the double clamp properly Installation instructions accesso...

Page 27: ...mp pull loose the hose from the oil cooler and let the remaining coolant drain 55 IMG 316566 Install the hose again and cut it off approx in the middle of the straight hose elbow Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 27 32 ...

Page 28: ...ncluded in the kit 57 IMG 316571 Get a junction nipple from the kit and insert half of it in the remaining hose part Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 28 32 ...

Page 29: ...ow inserting them Make sure that the screws are centred straight into the holes so that the screw heads are flat against the bracket 60 IMG 214122 Take the heater rubberized clamp and bolt from the kit Fasten the heater with the clamp in the upper hole in the bracket The hose connections on the heater should point backwards Installation instructions accessories Volvo Car Corporation Gothenburg Swe...

Page 30: ...tion hose and the two remaining hose clamps from the kit Connect the junction hose between the remaining connections in the engine heater and the oil cooler Tighten the clamps securely Caution Ensure that the hoses do not catch the charge air pipe 63 IMG 235624 Take the radiation shield from the kit and thread on the joint cable of the heater Installation instructions accessories Volvo Car Corpora...

Page 31: ...e of the heater 65 IMG 340339 Fasten the heater cable to the turbocharger pipe using a double tie strap from the kit Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230 V 5 cyl diesel 30756865 V1 2 Page 31 32 ...

Page 32: ...adiation shield up so that it fully covers the connector on the heater Take the grey tie strap kit and clamp the radiation shield by the heater in the upper edge 68 Reinstall the detached components in reverse order Fill with coolant and run the engine to operating temperature Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater...

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