Volvo 2003 S80 Manual Download Page 69

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VOLVO

S80

Replacing fuses

Chapter 8 - Maintenance/Servicing

pg. 99 Maintenance/Servicing

Fuses 100

Replacing bulbs 104

Paint touch up 111

Washing the car 112

Cleaning the upholstery 113

Maintenance service, Warranty 114

Fuel/emissions systems 115

Drive belt, Air pump system, Coolant 116

Emissions maintenance 117

Opening the hood, Engine compartment 119

Engine oil 120

Power steering/Brake fluid reservoirs 122

Battery maintenance 123

Replacing wiper blades 125

pg. 100 Fuses

Page 1 of 11

2003 Volvo S80

8/10/2005

http://apps.volvocars.us/ownersdocs/2003/2003_S80/03s80_08a.htm

Summary of Contents for 2003 S80

Page 1: ...in this or any other automobile And of course please do not operate a vehicle if you may be affected by alcohol medication or any impairment that could hinder your ability to drive Your Volvo is desi...

Page 2: ...ar performs a self diagnostic test when the vehicle first reaches the speed of approximately 12 mph 20 km h The brake pedal will pulsate several times and a sound may be audible from the ABS control m...

Page 3: ...e cases it may be difficult or impossible to comply with these requirements Modifications to the emission control system s may render your Volvo not certifiable for legal operation in the U S Canada a...

Page 4: ...ts For Volvo all homogeneous plastic parts weighing more than 1 7 oz 50 grams are marked with international symbols that indicate how the component is to be sorted for recycling In addition to continu...

Page 5: ...Top of Page Page 5 of 5 2003 Volvo S80 7 10 2005 http apps volvocars us ownersdocs 2003 2003_S80 03s80_00 htm...

Page 6: ...ing you to buckle up is not just our recommendation legislation in your state or province may mandate seat belt usage The few seconds it takes to buckle up may one day allow you to say It s a good thi...

Page 7: ...itioned low on the hips not pressing against the abdomen Make sure that the shoulder belt is rolled up into its retractor and that the shoulder and lap belts are taut Before exiting the car check that...

Page 8: ...pair the belt on your own have this work done by an authorized Volvo retailer only Any device used to induce slack into the shoulder belt portion of the three point belt system will have a detrimental...

Page 9: ...rounded by the airbags 2 and front seat belt tensioners for both of the front seats 4 To deploy the system the sensor 3 activates the gas generators causing the airbags to be inflated with nitrogen ga...

Page 10: ...pillar indicate when you should contact your Volvo retailer for specific servicing or replacement of airbags and seatbelt tensioners This service must be performed by an authorized Volvo retailer Shou...

Page 11: ...rs of North America Volvo Cars of Canada Ltd Customer Relations 175 Gordon Baker Road P O Box 914 North York Ontario M2H 2N7 Rockleigh New Jersey 07647 0914 1 800 663 8255 800 458 1552 pg 6 Front airb...

Page 12: ...tensioners etc WARNING Children must never be allowed in the front passenger seat Volvo recommends that ALL occupants adults and children shorter than 4 feet 7 inches 140 cm be seated in the back sea...

Page 13: ...r has become flood damaged in any way do not attempt to start the vehicle or put the key in the ignition before disconnecting the battery see below This may cause airbag deployment which could result...

Page 14: ...nerator sensor unit WARNING The SIPS airbag system is a supplement to the Side Impact Protection System and the three point seat belt system It is not designed to deploy during collisions from the fro...

Page 15: ...ment will occur simultaneously If the inflatable curtain deploys it remains inflated for approximately 3 seconds your car Other safety systems can also be damaged The smoke and dust formed when the ai...

Page 16: ...for the IC to provide its best protection both front seat occupants and both outboard rear seat occupants should sit in an upright position with the seat belt properly fastened adults using the seat b...

Page 17: ...e control 31 Light switch panel 32 Manually unlocking the fuel filler door 33 Turn signals windshield wipers washers 34 Steering wheel adjustment lock ignition switch 36 Warning flashers heated mirror...

Page 18: ...nter console switches 29 D Power seat adjustment 52 Heated seats option 37 Cleaning upholstery 113 E Folding rear seat 58 Panel for long loads 56 Folding down head restraint 29 Adjusting center head r...

Page 19: ...license plate lights 108 D Tires 92 Wheels 92 Brake system 16 Spare wheel 94 Changing wheels 96 E Replacing a high beam 104 Replacing a low beam 104 Replacing a parking light 105 Replacing a direction...

Page 20: ...nic climate control 45 Heated seats option 37 Heated rear window rearview mirrors 37 E Steering wheel adjustment 36 Airbag 4 Cruise control 31 Windshield wipers washer 35 Turn signal lever 34 Trip com...

Page 21: ...he red section The engine has an built in function preventing too high an engine speed When this function operates you may discern some pulsation which is normal 10 Gear and driving mode indicator The...

Page 22: ...light will not go off until the parking brake has been fully released Warning lamp in the center of the instrument panel This lamp lights up red or yellow depending on the severity of the fault that h...

Page 23: ...Generator warning light If the light comes on while the engine is running have the charging system checked Rear fog light if used and trailer turn signal if towing a trailer will go on while driving...

Page 24: ...r additional information Stability Traction Control STC system option or Dynamic Stability and Traction Control DSTC system option This indicator light will flash with STC or DSTC is actively working...

Page 25: ...eather close the air vents in the center of the dash to direct as much air as possible toward the windows Chapter 3 Climate control system pg 43 Climate control system Ventilation 44 Electronic Climat...

Page 26: ...door pillars A Open B Closed C Horizontal air flow D Vertical air flow Direct the air vents toward the rear side windows to demist Direct the air vents toward the rear seat for the best heating coolin...

Page 27: ...erature for both sides of the passenger compartment Please note that the compartment will not be heated or cooled faster by setting the temperature higher or lower than necessary Set the control to th...

Page 28: ...e Press and hold the recirculation button for at least 3 seconds to activate a recirculation timer mode The amber LED in the recirculation button will flash 5 times to show that the timer mode is bein...

Page 29: ...ng the AUTO switch will automatically regulate blower speed and override manual adjustment NOTE Turning the blower control counterclockwise as far as possible an LED next to the control will light up...

Page 30: ...ns a CFC free refrigerant R134a This substance will not deplete the ozone layer The system contains 2 2 lbs 1000 g R134a and uses PAG oil Passenger compartment blower Approximately 50 minutes after th...

Page 31: ...g occurs you should deactivate the Air quality sensor If the windows mist up you can also use the windshield and side window defroster functions See page 46 The filter should be changed at the interva...

Page 32: ...softer or firmer lumbar support Move the seat as far rearward as possible for easiest access to the lumbar support control Electrically operated seats with memory function option Chapter 4 Interior p...

Page 33: ...at has an overload protector which engages if an object blocks the movement of the seat If this happens remove the object and wait 20 seconds before operating the seat again This option is only availa...

Page 34: ...e doors with and open the driver s door the driver s seat will automatically move to the position in which you left it The seat will move to this position even if someone else has adjusted it since yo...

Page 35: ...he courtesy light switches off if The engine is started The car is locked from the outside with the key or remote control The interior courtesy light can be switched on or off at any time by pressing...

Page 36: ...assured that the courtesy lights will stay off regardless of door or trunk lid position To switch off the interior and trunk courtesy lights indefinitely press and hold the center button in the panel...

Page 37: ...can obscure vision and may become dangerous projectiles in the event of a sudden stop or an accident Anchor any heavy objects to help prevent them from moving during sudden stops pg 56 Storage compar...

Page 38: ...t to the upright position If your car is equipped with the optional integrated child booster cushion this cushion must be folded down before you fold down the backrest see page 13 Spare tire The spare...

Page 39: ...floor cover for the trunk it may be necessary to cut notches in the rear edge of this cover so that the runner on the cargo net can be securely pressed into the slots provided Make sure that the spar...

Page 40: ...e rear seats from inside the trunk pull the release control handles located on either side of the trunk WARNING Keep vehicle doors and the luggage compartment locked and keep keys out of a child s rea...

Page 41: ...Contents Top of Page Page 10 of 10 2003 Volvo S80 8 10 2005 http apps volvocars us ownersdocs 2003 2003_S80 03s80_04 htm...

Page 42: ...hin 10 seconds to unlock all doors and the trunk One turn with the key towards lock in the drivers door locks all doors trunk Use the switch on the front door armrests to lock unlock the car from the...

Page 43: ...erence received including interference that may cause undesired operation Exterior Courtesy lights Home Safe System When you leave your car at night you can make use of the courtesy lighting function...

Page 44: ...e Buttons in remote control 1 Lock 2 Unlock 3 Open trunk 4 Panic function 5 Approach lighting Using the remote control Press the LOCK button once to lock all doors and trunk Press the UNLOCKbutton onc...

Page 45: ...ndesired operation of the device Remote keyless entry system replacing batteries If the range of the transmitter is noticeably reduced this indicates that the battery is weak and should be replaced pg...

Page 46: ...nk via the central locking system NOTE Unlocking the trunk in this manner will cause the alarm to sound See page 65 for information on turning off the alarm Unlocking the trunk this way will not unloc...

Page 47: ...alet security locking The security locking feature of your car allow you to prevent unwanted access to your trunk and WARNING Keep vehicle doors and trunk locked and keep keys out of a child s reach U...

Page 48: ...here is movement in the passenger compartment if the car is equipped with the optional movement sensor The car is lifted or towed if the car is equipped with the optional inclination sensor The batter...

Page 49: ...tion and movement alarm sensor from the alarm system From the time the ignition key is turned from the Drive position position II until you lock the car you can press the button in the center console...

Page 50: ...jambs Use a screwdriver to adjust these controls A The door cannot be opened from the inside Normal operation from the outside B The door lock functions normally This page intentionally left blank Co...

Page 51: ...ntrol additives These additives have shown to be effective in keeping injectors and intake valves clean Consistent use of deposit control Chapter 6 Starting and driving pg 69 Starting and driving Fuel...

Page 52: ...e marked indicating use of alcohols or ethers However there are areas in which the pumps are unmarked If you are not sure whether there is alcohol or ethers in the gasoline you buy check with the serv...

Page 53: ...sible when the needle nears the red zone or when the fuel warning light comes on Fuel filler door Press the button on the light switch panel see illustration on page 32 when the car is at a standstill...

Page 54: ...g position Allow the starter to operate for up to 5 seconds turbo 10 seconds Release the key as soon as the engine starts If the engine fails to start repeat this step NOTE On certain models when the...

Page 55: ...module The car can only be started if a properly coded key is used If two of the keys to your car are close together e g on the same key ring when you try to start the car this could cause interferenc...

Page 56: ...easing the braking effect of the engine The transmission has a built in limiter designed to help prevent excessive engine speeds high rpm when gears 3 2 or 1 are selected Kickdown Automatic shift to a...

Page 57: ...his driving mode see illustration An LED in the button will light up to indicate that W is engaged and this will also be displayed in the instrument panel see page 25 This mode may be selected for sta...

Page 58: ...gear or by releasing the accelerator pedal slightly Kickdown can be used for maximum acceleration or when passing at highway speeds Kickdown does not function when the transmission is in the manual s...

Page 59: ...r and will utilize the braking power of the engine If the current speed is too high for using a lower gear the downshift will not occur until the speed has decreased enough to allow the lower gear to...

Page 60: ...cleaner Dirty engine oil and clogged oil filter Dragging brakes Incorrect front end alignment Some of the above mentioned items and others are checked at the standard Maintenance Service intervals NOT...

Page 61: ...ch off the engine as soon as possible If necessary see page 116 for information on checking and topping up the coolant level Contents Top of Page WARNING Do not remove coolant expansion tank cap The c...

Page 62: ...roads we recommend suitable winter tires on all four wheels When replacing tires be sure that the new tires are the same size designation type radial and preferably from the same manufacturer on all...

Page 63: ...on the type of cord used in the tire In cold weather it takes longer for the tire to warm up and consequently longer for the flat spot to disappear CAUTION The car must not be driven with wheels of d...

Page 64: ...weather They should be removed when the winter driving season has ended Studded tires should be run in 300 600 miles 500 1000 km during which the car should be driven as smoothly as possible to give...

Page 65: ...DDITION TO THESE GRADES Quality grades can be found where applicable on the tire sidewall between the tread should and maximum section width For example Treadwear 200 Traction AA Temperature A TREADWE...

Page 66: ...ed under the carpet on the trunk floor The jack and crank are secured in the wheel recess There are two jack attachment points on each side of the car To change a wheel Engage the parking brake Put th...

Page 67: ...completely and carefully remove the wheel so as not to damage the thread on the studs Attaching the jack NOTE To avoid excessive wear and the necessity of rebalancing mark and reinstall wheels in the...

Page 68: ...lts should never be greased or lubricated The extended chromed wheel bolts must not be used with steel rims as they make it impossible to fit the hub caps This page intentionally left blank Contents T...

Page 69: ...13 Maintenance service Warranty 114 Fuel emissions systems 115 Drive belt Air pump system Coolant 116 Emissions maintenance 117 Opening the hood Engine compartment 119 Engine oil 120 Power steering Br...

Page 70: ...same color and amperage written on the fuse Spare fuses are stored in the fuse box in the passenger compartment If fuses burn out repeatedly have the electrical system inspected by an authorized Volv...

Page 71: ...n 10A 9 Horn 15A 10 11 AC compressor ignition coils 20A 12 Brake light switch 5A 13 Windshield wipers 25A 14 ABS STC DSTC 30A 15 16 Windshield washers headlight wiper washers certain models 15A 17 Low...

Page 72: ...ended D1 feed climate control system power driver s seat driver s info 10A 25 Ignition switch relay starter motor SRS engine control module 10A 26 Climate control system blower 30A 27 28 Electronic mo...

Page 73: ...ghts 15A 4 Backup lights 10A 5 Rear window defroster relay 15I accessories 5A 6 Trunk release 10A 7 Folding rear head restraints 10A 8 Central locking rear doors fuel filler door 15A 9 Trailer hitch 3...

Page 74: ...e and voltage Removing a defective bulb To remove a defective bulb Switch off the ignition Open the hood Remove the plastic cover over the bulb 1 by turning it counterclockwise Remove the connector 2...

Page 75: ...extended periods this should be done by an authorized Volvo retailer Front parking light Front parking lights Switch off the ignition Remove the plastic cover over it the high beam bulb by turning it...

Page 76: ...e lamp housing back into place on the fender Be sure it seats properly Tail lights 1 Brake light 2 Back up light 3 Direction indicator 4 5 Tail lights 6 Fog light left side only All tail light bulbs a...

Page 77: ...of the car to release the holder Replace the defective bulb Press the bulb holder back into place Reconnect the wiring Fold up and close the covering panel Front fog lights option CAUTION Avoid touch...

Page 78: ...holder counterclockwise and pull it out Pull out the defective bulb and insert a new one Reinsert the bulb holder into the housing and turn it clockwise Reinstall the housing and screw it in place Doo...

Page 79: ...e lamp housing Remove the lens from the lamp housing by pressing the two side catches out Pull out the defective bulb and replace it Reinstall the lamp housing in the reverse order Contents Top of Pag...

Page 80: ...ce of the dashboard The VIN is also stamped on the right hand door pillar 6 Federal Motor Vehicle Safety Standards FMVSS specifications USA and Ministry of Transport CMVSS standards Canada Your Volvo...

Page 81: ...cm Height 57 1 in 145 cm Wheelbase 109 9 in 279 cm Track front 62 3 in 158 cm Track rear 61 4 in 156 cm Turning circle between curbs 35 8 39 ft 10 9 12 m Cargo capacity trunk 14 2 cu ft 0 4 m3 USA Can...

Page 82: ...the turbo compressor and inlet manifold Permissible axle weight front 6 cyl 2491 Ibs 1130 kg Permissible axle weight rear 6 cyl 2293 lbs 1040 kg Max roof load 220 lbs 100 kg Max trailer weight w o br...

Page 83: ...coolant antifreeze Volume Normally aspirated 6 cylinder engine 9 3 US qts 8 8 liters Turbo 6 cylinder engine 10 1 US qts 9 6 liters Power steering fluid ATF fluid Volume 6 cyl engine 0 95 US qt 0 9 l...

Page 84: ...e in measured on the wheel rims 2 3 mm 0 8 mm Toe in measured on tire sides 2 8 0 9 mm Rear suspension Individual rear wheel suspension with longitudinal support arms double link arms and track rods p...

Page 85: ...s of the utmost importance that old batteries are disposed of correctly Your Volvo retailer can assist you in this matter Generator Rated output max current 140 A Starter motor Output 1 7 kW Bulbs WAR...

Page 86: ...y the National Institute for Automotive Excellence A S E Certified technicians have demonstrated a high degree of competence in specific areas Besides passing exams each technician must also have work...

Page 87: ...e to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating condition All specifications are subject to change without prior notice Contents Top of...

Page 88: ...ed radio frequencies CD changer selecting disc 3 Selector knob Radio Cassette CD CD changer Chapter 10 Audio systems pg 135 Audio systems HU 611 overview 136 HU 801 overview 137 Functions 138 Specific...

Page 89: ...tting of radio stations 14 Bass press and turn Treble press pull and turn 15 Tape direction selector 16 Cassette opening 17 Cassette eject 18 Display 1 On off press Volume turn 2 Bass press and turn T...

Page 90: ...ume control is electronic and does not have an end stop If you have a key pad in the steering wheel increase or decrease the volume with the or buttons Bass Adjust the bass by pressing the button to e...

Page 91: ...he button to extend the control and turning it to the left more sound from the rear speakers or to the right more sound from the front speakers A detent indicates equalized balance Press the button ba...

Page 92: ...as been found if you would like to listen to that station and to discontinue the scan function A Automatic station preset This function seeks and stores up to 10 strong AM or FM stations in a separate...

Page 93: ...gy and benefits grow you will find the radio in your car is equipped to take advantage of this system Traffic information TP HU 801 only This feature may not be apply in your area and only functions w...

Page 94: ...active and the radio will continue to monitor news programs Program types HU 801 only pg 142 Audio systems HU 801 radio Program type Text displayed News News Information Inform Sports Sports Talk Tal...

Page 95: ...that program is being transmitted 6 To manually deactivate this function press the PTY button again The PTY function is automatically deactivate after it is used once certain models This function can...

Page 96: ...until HomeLink s indicator light begins to flash Then release the buttons 3 Hold your hand held transmitter garage door opener for example 2 to 5 in 5 to 12 cm away from the HomeLink surface keeping t...

Page 97: ...ramming the desired transceiver button according to Programming the transceiver The help of a second person may make training easier 1 Locate the training button on the garage door opener motor head u...

Page 98: ...buttons The HomeLink buttons can be reprogrammed using the procedures described on the previous pages Reprogramming a single HomeLink button 1 Press and hold the desired HomeLink button Do not releas...

Page 99: ...Contents Top of Page Page 4 of 4 2003 Volvo S80 8 10 2005 http apps volvocars us ownersdocs 2003 2003_S80 03s80_11 htm...

Page 100: ...LR ELR 14 Anti lock Brake System ABS 17 Anti lock Brake System warning light 27 Antifreeze 87 116 Approach lighting 60 Ashtrays 38 Audio systems 135 cassette deck 146 CD player 144 HU 611 overview 136...

Page 101: ...converters three way 89 Center console switches 29 Center head restraint rear seat 3 Central locking buttons 63 Chains winter driving 93 Changing wheels 96 97 Child booster cushion 13 15 Child Restrai...

Page 102: ...windows 39 Electronic Brake Force Distribution 17 Electronic Climate Control ECC 45 49 Emergency Locking Retractor ELR 14 Emergency towing 81 82 Emergency warning flashers 37 Emissions systems 115 Eng...

Page 103: ...tomatic transmission 76 77 Generator 133 Generator warning light 26 H Hand brake 38 Handling 79 Hazard warning flashers 37 Head restraint center rear 3 Head restraints rear folding 29 Headlight bulbs...

Page 104: ...hts replacing 108 Lifting the car 118 Lights accessory 29 Load carriers 80 Locking and unlocking the car 60 Locking steering wheel 36 Long distance trip 88 Long loads 53 58 M Maintenance service 114 M...

Page 105: ...2 Rear window heated 37 Rearview mirror 40 Refrigerant 48 131 Refueling 72 Remote control keyless entry system 61 Remote control keyless entry system and sideview mirrors 40 Remote keyless entry syste...

Page 106: ...or immobilizer 60 73 Starting the engine 73 Steering wheel adjustment 36 Steering wheel lock 36 Storage compartment in center console 56 Storage compartments 55 Studded tires 93 Sun blinds 42 Sun roof...

Page 107: ...ntification Number VIN 128 Vehicle loading 132 Ventilation 44 Volumes oils and fluids 131 Volvo On Call 134 W Warning light center 26 Warning lights 26 27 Warranty 114 Washer fluid reservoir 118 Washe...

Page 108: ...Contents Top of Page Wiper blades replacing 125 Page 9 of 9 2003 Volvo S80 8 10 2005 http apps volvocars us ownersdocs 2003 2003_S80 03s80_12 htm...

Page 109: ...not directly related to controlling the car in the driving environment Your new Volvo is or can be equipped with many feature rich entertainment and communication systems These include hands free cel...

Page 110: ...fluid See page 122 3 Coolant level should be between the expansion tank marks Mixture 50 anti freeze and 50 water See page 116 4 Engine oil level should be between the dipstick marks The distance betw...

Page 111: ...ower Socket US no Bulb Power Socket US no 1 55 W H 7 2 21 W BAU 15s 3 21 W BA 15s 1156 5 5 W W 2 1x9 5d 4 55 W H 1 6 5 W BA 15s 67 Page 3 of 3 2003 Volvo S80 8 10 2005 http apps volvocars us ownersdoc...

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