Voltech BC-2415P User Manual Download Page 5

F.  Normal 4-Stage (IUoU) Charging Operation   

 

 

The 4-stage IUOU charge algorithm ensures fast, complete and at the same time gentle charging of the lead acid battery. 

 

 

Charging Profile 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stage 1.

 THE I-PHASE. [BULK mode] Constant current charging, Bulk LED is ON. 

 

 

Normally the battery is charged at constant maximum current until it rises to the selected Absorption voltage level. 

 

The charging voltage changes with the battery voltage. 

 

 

Soft-Start Bulk Charging: 

Bulk LED flashes slow 

 

If at the start of charging, the battery voltage is less than 21V, the bulk charge current is reduce to half of what the charging 

 

current selector is set at, until the battery voltage rises to 24V. This soft start charging mode will repeatedly check the voltage 

 

every 10 minutes until the battery voltage rises to 24V. If the battery voltage cannot reach 24V after 4 hours, unit will go into 

 

fault mode and output is shut off. If this happens it is advisable to disconnect any active heavy load on the battery and check the 

 

chargers output current setting. To reset the charger; switch it off for longer than 30seconds, then back on. 

 

 

Remark:   

 

If the battery keeps the charger at Bulk mode for 12 hours, the charger will automatically switch to Float mode

 

 

Stage 2.

 THE UO-PHASE. [ABSORPTION mode] Constant voltage charging, Absorption LED is ON. 

 

When the battery voltage reaches the selected Absorption voltage level.(Battery select Switch 4).     

The charging mode switches to Constant voltage charging (Absorption  stage). Charging current will now decrease gradually 

until a pre-set value at which the charger then automatically switches to Float Stage. The max. Absorption time is also controlled 

by the time in Bulk charge, and battery type selected. 

      

 

Stage 3. 

THE UO-PHASE. [FLOAT mode] Constant voltage charging, Float LED is ON. 

 

 

In Float stage, the battery is full and only takes in the amount of current necessary for maintaining the capacity.   

 

The float voltage is preset according to the type of battery selected by the user(Battery select Switch 4). 

 

If the charger stays in this mode with charging current less than 5A for over 72 hours. Then the charger will automatically 

 

Switch into the Standby mode. 

 

 

Stage 4. 

THE UO-PHASE. [STANDBY mode] Constant voltage charging, Float LED is ON. 

 

 

Note; Only applies to certain Battery types [See Specs section. O]. 

 

In Standby stage, The charging voltage at this mode will be 4% less than the standard Float voltage. 

 

This lower charging voltage level reduces drying out of electrolyte liquid & helps to prolong the life of an inactive battery. 

     

    

New Cycle Charge every 21 days 

 The Charger will automatically start a new charging cycle of Bulk to Absorption to Float every 21 days in either standby or float  

mode. This   new cycle of charging will refresh the battery to prevent separation of the electrolyte & keep the electrode plates in 

good working condition during long periods of storage of the Caravan/RV or back up battery applications. 

 

Remark: 

 

Charger can give out full selected max current in Float or Standby mode. If battery voltage drops to 25V for approx.  10 

 

minutes in Float or Standby mode: The charger will start a new cycle of charging. 

Summary of Contents for BC-2415P

Page 1: ...cause risk of fire electric shock or equipment damage Disconnect the mains supply before connecting or disconnecting the links to the battery If the charger does not work properly or if it has been damaged unplug its AC and DC connection Do not use this charger in connection with any medical device or life support system This appliance is not intended for use by persons including children with red...

Page 2: ...el AGM LiFePO4 Calcium Calcium and now also Lead Crystal batteries There are also two User programmable charging profiles for the professional users via the USB port by personal computer In addition the programmed maintenance charge provides a timely Equalization charge for the Wet lead acid battery Almost all the protections are controlled by the Micro Processor On start up the charger runs a ser...

Page 3: ...minal s 10 Ventilation Fan 11 Inlet AC socket with Mains fuse holder 12 Temperature Sensor Socket Connection to Battery Temperature sensor accessory Sensor to increase decrease charging voltage at low high battery temperature B Using the charger 1 Check the supplied accessories AC cord Remote Battery temperature sensor CD software USB cable are with the package 2 Remove the magnetic dummy remote c...

Page 4: ...he operation of connected powered appliance or connections E Battery Charger Installation and Connection Observe the warnings safety precautions before rushing to install and operate the charger Check battery condition fill up cells for wet battery clean battery poles Secure the battery charger in a well ventilated place make sure the mounting surface is flat and without soft covering material or ...

Page 5: ...orption stage Charging current will now decrease gradually until a pre set value at which the charger then automatically switches to Float Stage The max Absorption time is also controlled by the time in Bulk charge and battery type selected Stage 3 THE UO PHASE FLOAT mode Constant voltage charging Float LED is ON In Float stage the battery is full and only takes in the amount of current necessary ...

Page 6: ...to equalization by charger itself Once Auto is selected the charger will start Equalization automatically if charger stays in Float mode for over 21 days After entering into this mode the Absorption indicator Amber LED will flash the Equalization will run for 240 minutes The charger will then go back to Float once completed Remark 1 This mode only can be operated at WET Flooded selection Battery S...

Page 7: ...mote temp sensor at 60 C Flashing Solid ON OFF Manual power on off reset after fault cleared Alarm flash Buzzer on Bat Over Temp Fan not working or stuck Flashing Flashing OFF Manual power on off reset after fault cleared Alarm flash Buzzer on Fan Fault Output Over Voltage Protection when output voltage is 4 higher than it should be for the battery type and charge stage Solid ON OFF OFF Manual pow...

Page 8: ...oad and charger not balanced Battery does not get full charge All indicator LED work normally and sequentially OTP LED flashing Bad battery connection Battery type select switch in wrong setting Battery capacity too large Ambient temperature too low Battery has damaged cell or battery is too old Wrong set the lower power level Check for loose contact right cable size cable integrity Recheck batter...

Page 9: ...ad 230V 2 5A 3 5A 5 0A Protection Overload 90 110 Rated Output Current or 50 Rated Output Current Soft Charge Protection Type Constant Current Limiting recovers Automatically after Fault Condition is Removed Short Circuit Recovers Automatically if Fault Condition is Removed within 20 seconds Otherwise the charger will shut down until re start the charger again Reverse Polarity Automotive type Blad...

Page 10: ...r level set type of fault with alarm etc and can remote control the output terminal On OFF trigger the Equalization charging for wet battery and force charger to float mode It can be mounted on BC charger by replacing the dummy cover on the front panel or remotely mounted with 10m extension cable going through the unplugged hole at the front of the dummy panel II Connection 1 10 Meters Phone Cable...

Page 11: ...r output ON and OFF Green LED is illuminated when output is ON 2 Alarm Can be silenced or audible by toggling this button default is audible Red LED will illuminate when fault occurred 3 Func To toggle charger setting Menu and select scrolling to make display continue to scroll all setting See optional remote programming section 4 Set To confirm the chosen feature you selected ...

Page 12: ...e Version Displays the current control software version Remote Short cut 1 Press and hold the SET button for 5 seconds and release the button to enter Equalization mode Equalization selection slide switch on main unit should be selected at manual position 2 Press and hold the Func button for 5 seconds and release the button to force the charger to Float mode V Fault Indication 1 Charger High Temp ...

Reviews: