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F.  Normal 4-Stage (IUoU) Charging Operation   

 

 

The 4-stage IUOU charge algorithm ensures fast, complete and at the same time gentle charging of the lead acid battery. 

 

 

Charging Profile 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 

 

Stage 1.

 THE I-PHASE. The constant current charging, Bulk LED is ON. 

 

Normally the battery is charged at constant maximum current until it rises to the selected Absorption voltage level. 

 

The charging voltage changes with the battery voltage. 

 
 

Soft-Start Bulk Charging:   

 

If at the initial bulk charging, the battery voltage is at less than 12.3V, the bulk charge current is reduced to half of the maximum 

 

until battery voltage rises to 12.8V. This soft start charging is set for 10 minutes and will repeat until battery voltage rises to 

 

12.8V. At the end of 2 hours battery voltage cannot reach 12.8V, alarm will sound and output is cut off.     

             
            Remark:   
            If the battery keeps the charger at Bulk mode for 12 hours, the charger will automatically switch to Float mode. 
 
 

Stage 2.

 THE UO-PHASE. The constant voltage charging, Absorption LED is ON. 

 

Battery Type Selection: Gel P-1: 14.1V / Gel P-2: 14.3V/ AGM: 14.3V / LiFePO4: 14.6V/ Wet: 14.4V / Calcium: 15.1V 

 

When  the  battery  voltage  reaches  the  selected  Absorption  voltage  level,  the  charging  switches  to  Constant  voltage  charging 

 

(Absorption  stage).  Charging  current  will  decrease  gradually  until  a  pre-set  value  at  which  the  charger  then  automatically 

 

switches to Float Stage. The max. Absorption time is also controlled by the time in Bulk charge , and battery type selected . 

           

 

Stage 3. 

THE UO-PHASE. The constant voltage charging, Float LED is ON. 

 

In Float stage, the battery is full and only takes in the amount of current necessary for maintaining the capacity.   

 

The float voltage is preset according to the type of battery selected by the user. Battery Select Switch (4).   

 

If  the  charger  stays  in  this  mode  with  charging  current  less  than  5A  for  over  72  hours.  Then  the  charger  will  automatically 

 

Switch into the Standby mode. 

 

 

Stage 4. 

THE UO-PHASE. The constant voltage charging, Float LED is ON. 

 

In Standby stage, The charging voltage at this mode will be 4% less than the Float voltage only for maintaining the capacity. 

 

This lower charging voltage level reduces drying out of electrolyte liquid, prolongs the life of an inactive battery. 

         
       

New Cycle Charge every 21 days 

 

The Charger will start a new charging cycle of Bulk to Absorption to Float every 21 days in either standby or float mode. This 

 

new  cycle  of  charging  will  refresh  the  battery  to  prevent  separation  of  the  electrolyte  &  keep  the  electrode  plates  in  good 

 

condition. This automatic New Cycle charge after 21 days is designed to keep the battery in good working condition during long 

 

periods of storage of the Caravan/RV or back up battery applications. 

 
Remark: 

 

Charger  can  give  out  full  selected  max  current  in  Float  or  Standby  mode.  If  battery  voltage  drops  to  12.5V  for  approx.  10 

 

minutes in Float or Standby mode: The charger will start a new cycle of charging. 

 
 
 

 
 

Summary of Contents for BC-1240P-1AP

Page 1: ...f a battery Never smoke use an open flame or create sparks near battery or charger during normal charging operation as Batteries may give out explosive gas Do not charge batteries in a sealed enclosur...

Page 2: ...and Calcium Calcium lead acid batteries There are two user programmable charging profiles for the professional users through USB port by personal computer In addition the programmed maintenance charge...

Page 3: ...Sensor Socket Connection to Battery Temperature sensor accessory Sensor to increase decrease charging voltage at low high battery temperature B Using the charger 1 Check the supplied accessories AC c...

Page 4: ...ry charger in a well ventilated place make sure the mounting surface is flat and without soft covering material or loose paper sheet The air intake is at the bottom and air outlet at the back Make sur...

Page 5: ...s to Float Stage The max Absorption time is also controlled by the time in Bulk charge and battery type selected Stage 3 THE UO PHASE The constant voltage charging Float LED is ON In Float stage the b...

Page 6: ...ce the Voltage of each cell reverse the high concentration of electrolyte at the bottom and clear up large sulfate crystals on the plates You can use the Equalization Selection Switch 8 to perform the...

Page 7: ...duced output power OFF OFF ON At reduced output power as selected Indicates xx Power Set This is not a fault So no specific indication Battery over heat detected by remote temp sensor at 60 C Flashing...

Page 8: ...elect switch in wrong setting Battery capacity too large Ambient temperature too low Battery has damaged cell or battery is too old Wrong set the lower power level Check for loose contact right cable...

Page 9: ...recovers Automatically after Fault Condition is Removed Short Circuit Recovers Automatically if Fault Condition is Removed within 20 seconds Otherwise the charger will shutdown until re start the cha...

Page 10: ...level set type of fault with alarm etc and can remote control the output terminal On OFF trigger the Equalization charging for wet battery and force charger to float mode It can be mounted on BC char...

Page 11: ...output ON and OFF Green LED is illuminated when output is ON 2 Alarm Can be silenced or audible by toggling this button default is audible Red LED will illuminate when fault occurred 3 Func To toggle...

Page 12: ...r Level Display current output level 10 Software Version Displays the current control software version Remote Short cut 1 Press and hold the SET button for 5 seconds and release the button to enter Eq...

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