Volkswagen Transporter 2004 Self-Study Programme Download Page 55 | Manualshive

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55

Air conditioner for
passenger compartment

Commercial vehicles with side win-
dows also have the air channel, but
there is no booster fan.

A/C headliner with
air distribution

310_116

Auxiliary heater

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Summary of Contents for Transporter 2004

Page 1: ...The Transporter 2004 Self study programme 310 Service...

Page 2: ...h a new body design the T3 T25 offers more space improved all round view and greater active and passive safety Load volume and payload capa city increase A new front axle provides improved road handli...

Page 3: ...3 Contents Brief overview 4 Body 6 Occupant safety 30 Power units 33 Power transmission 40 Running gear 44 Electrical system 52 Heating air conditioning 54 Service 60...

Page 4: ...ble in a wide range of variants Reduced fuel consumption Extensive range of power units with petrol and diesel engines 6 speed manual or 6 speed automatic gearboxes Joystick gear selection Improved cr...

Page 5: ...quipment level Wheelbase 3000 mm Turning circle diameter 11 9 m Load rating 451 to 801 kg depending on equipment level Maximum towing capacity 2500 kg Maximum roof load capacity 100 kg 310_005 310_003...

Page 6: ...cle is available as the Kombi Shuttle Multivan or RV In the other versions it serves mainly as a means of goods transportation Within the product range models are available as short and long wheelbase...

Page 7: ...application At a later date a four wheel drive version 4motion will also be on offer The further contents of this publica tion are focused on the description of the Multivan Recreation vehicle Drop s...

Page 8: ...ce side panels Body The high rigidity of the body is also a prerequi site for High level of comfort in interior Tight shutlines for doors bonnet and tailgate Perfect functioning of doors bonnet and ta...

Page 9: ...Body High tensile panels Tailored blanks Laser seam C pillar reinforcement 310_011 Sill wheel housing reinforcement B pillar reinforcement Hinge carrier reinforcement Guide rail reinforcement Laser se...

Page 10: ...value recycling heat and noise insulation The quantity of PVC polyvinylchloride on the underbody was reduced in favour of an under body trim made from polypropylene with long fibreglass elements Some...

Page 11: ...ng door left Operation of the electric sliding door is possi ble from the driver s seat via the switch in the instrument panel from inside and out via the door handle or via the radio remote control T...

Page 12: ...nsists of two cables pulleys and a reel which has an electric motor flanged to it The door is connected to the cable system by means of a hinge joint Body 310_122 Reel on sliding door motor Design of...

Page 13: ...here The other end of the cable is attached to the hinge joint By actuation of the sliding door motor the door is pulled open or closed via the relevant cable The motor direction of rotation is deter...

Page 14: ...door in self study pro gramme 311 The Transporter 2004 Electrical system Sliding door rollback function Two systems of protection are used The passive system reacts to any drop in the speed of the sl...

Page 15: ...ed directly to the eccentric bolt of the striker pin via a hollow shaft with inner splines 310_087 Striker pin Hollow shaft with inner splines Electric power latching motor Direction of normal travel...

Page 16: ...sliding door is placed in the prelock position the power latching motor is actuated after locking The hollow shaft of the power latching motor turns the eccentric pin The rota tion of the pin pulls th...

Page 17: ...and a striker wedge When the tailgate lock engages in the prelock position the electric motor is actuated and the tailgate is pulled into the fully locked position Striker wedge 310_094 310_085 The fu...

Page 18: ...r cap Opening lever on wing doors The right door has an opening lever which is integrated in the body contour Wing door holder The door holder allows the doors to be opened and held in the following p...

Page 19: ...the interior and thereby reduce the build up of heat Sliding window In the sliding door there is a sliding window which closes flush with the outer body To open the handle of the sliding window is pu...

Page 20: ...ng of C profile rails is possible as the bodywork is made ready for this purpose C profile rails Insertion and removal point C profile rail 310_012 Speed nut Body panel C profile rail in roof of Multi...

Page 21: ...angle adjustment Driver and front passenger seat The driver and front passenger seats are height adjustable single seats with armrests Integrated in the backrest are the side airbag and lumbar suppor...

Page 22: ...Isofix mountings for child seats Body The backrests of the single seats can be folded down completely and placed in the table posi tion 310_026 Backrest adjustment lever Release mechanism for longitu...

Page 23: ...front of the rail system The blocks of the seats differ in length at the front and rear and thereby prevent incorrect installa tion of the seats The roller runs along the cover strip The guide movemen...

Page 24: ...is integrated in the bench seat Body For reasons of safety longitudinal movement of the 3 seater fully reclining bench seat is only possible in the passenger compartment when the backrest is placed in...

Page 25: ...rail Adjustment of the seat by means of rollers and blocks is the same as that on single seats Removal and installation of the bench seat is done in the same way as with single seats at the front end...

Page 26: ...ver front passenger seat fixed Body For information about the various seat configurations in commercial vehicles please refer to the multime dia program entitled The Transporter 2004 310_098 Height ad...

Page 27: ...wards Seat mounting in passenger compartment 310_102 On commercial vehicles mounting of the seats in the passenger compartment is via quick release catches in the body floor Each type of seat is equip...

Page 28: ...r Therefore a separate folding centre table is mounted in the floor rail system The table can be moved longitudinally in these rails A gas filled strut lifts the table up out of the fol ded down posit...

Page 29: ...ay and coin holder Bottle holder up to 1 5 ltr waste bin Compartment with coin holder Glove compartment cooled lit Newspaper holder 310_018 Compartment Compartment Front passenger airbag Dash panel Th...

Page 30: ...nt passenger front airbag Module for front passenger side airbag Airbag switch in glove compartment Multivan Front passenger front airbag module Curtain airbag Front passenger 310_063 A key switch in...

Page 31: ...h sensor at bottom of C pillar Module for driver side airbag Driver side airbag Curtain airbag Cab curtain airbag crash sensor at bottom of B pillar 310_047 Child locks are fitted in the Multivan to t...

Page 32: ...e build up of pressure forces the plunger upwards The rack turns the sprockets 1 and 2 on the pinion Sprocket 2 is fixed to the outer ring of the torsion shaft freewheel If the outer ring now turns th...

Page 33: ...boxes and there is one automatic At a later stage 4motion all wheel drive will be offered 1 Only in conjunction with 4motion Engine 5 speed manual gearbox 02Z 6 speed manual gearbox 0A5 6 speed automa...

Page 34: ...ne codes AXA Displacement 1984 cm3 Type 4 cylinder in line engine Valves per cylinder 2 Bore 82 5 mm Stroke 92 8 mm Compression ratio 10 3 1 Max output 85 kW at 5200 rpm Max torque 170 Nm at 2700 to 4...

Page 35: ...ers Control of internal exhaust gas recirculation by means of variable valve timing Secondary air system Engine codes BDL Displacement 3189 cm3 Type 6 cylinder V engine 15 V angle Valves per cylinder...

Page 36: ...entry class version for commercial vehicles 310_032 Engine codes AXC Displacement 1896 cm3 Type 4 cylinder in line engine Valves per cylinder 2 Bore 79 5 mm Stroke 95 5 mm Compression ratio 18 0 1 Ma...

Page 37: ...6 cm3 Type 4 cylinder in line engine Valves per cylinder 2 Bore 79 5 mm Stroke 95 5 mm Compression ratio 18 0 1 Max output 77 kW at 3500 rpm Max torque 250 Nm at 2000 rpm Engine management BOSCH EDC 1...

Page 38: ...er in line engine Valves per cylinder 2 Bore 81 mm Stroke 95 5 mm Compression ratio 18 0 1 Max output 96 kW at 3500 rpm Max torque 340 Nm at 2000 to 2300 rpm Engine management BOSCH EDC 16 Fuel At lea...

Page 39: ...treatment Exhaust gas recircula tion starter and main catalytic converter Emissions standard EU 3 This engine is very similar to the 96 kW variant The differences in power are achieved by the fol low...

Page 40: ...in the Trans porter 2004 the 02Z and the 0A5 They are designed for transverse installation in the vehicle 02Z gearbox The gearbox is a further development of the 02J type It features 5 gears and is i...

Page 41: ...and is a com pletely new development It features 6 gears and can transmit a maximum of 500 Nm torque 4 shaft design The shafts are permanently engaged with the final drive gear Depending on which gear...

Page 42: ...lector mechanism is housed in the dash panel and features a joystick The procedure of pushing down on the gear lever to engage reverse common in many Group vehicles now involves pulling a ring upwards...

Page 43: ...ar selection is via Tiptronic 310_044 Automatic gear selector mechanism The Tiptronic is designed as a gate selector Tiptronic type and is installed in the same posi tion as the mechanical gear select...

Page 44: ...engine and gearbox mounting points engine and gearbox mounting on body side pendulum support on subframe side Front and rear anti roll bars New steering column McPherson front suspension with decouple...

Page 45: ...dbrake lever on driver s seat console Ventilated brake discs at front and rear Special running gear packages are also available for different applications with adapted spring shock response e g sporty...

Page 46: ...tures are 4 engine and gearbox mountings with two engine and gearbox mountings on the body and two pendulum supports on the subframe Tubular subframe design with 4 bonded rub ber bushes attached to bo...

Page 47: ...s are same as those used in front axle Coil springs in barrel spring design with linear or progressive response depending on model Active wheel speed sensors sensor integrated in wheel bearing seal sa...

Page 48: ...ts with two simple universal joints and one double universal joint Unlike the fixed steering column of the previous model this steering column has height and rake adjustment It fea tures a crash mecha...

Page 49: ...ed optionally with the electronic stabilisa tion programme ESP Integrated in the ESP is an active brake servo and a pneumatic brake assist system travel sen sor in vacuum chamber Brake servo The brake...

Page 50: ...16 brake system The ventilated brake discs are 308 x 29 5 mm in dimension From 170 kW a 17 system is installed which is 333 x 32 5 mm in dimension Rear brakes A 16 brake system is installed on the rea...

Page 51: ...ated in the ESP control unit If the actuating speed is 120 mm s the control unit applies voltage to the coil and the brake servo can pro vide maximum support This means that the force applied through...

Page 52: ...his makes it possible for other control units to access the information The CAN data bus is split into two single systems the drive train CAN data bus and the conveni ence CAN data bus Both bus system...

Page 53: ...nit front passenger side J393 Central convenience system control unit J412 Operating electronics control unit cellphone J453 Multi function steering wheel control unit J492 Four wheel drive control un...

Page 54: ...ehicles Air channel in side doors with vents in B pillars Booster fan in side doors Pollution sensor Residual heat function Cooled glove compartment Dust pollen and activated charcoal filter Heating a...

Page 55: ...55 Air conditioner for passenger compartment Commercial vehicles with side win dows also have the air channel but there is no booster fan A C headliner with air distribution 310_116 Auxiliary heater...

Page 56: ...of condensation Furthermore climate control in the passenger compartment is thereby supported Actuation is automatic on the Climatronic system The manual system has to be operated via three buttons i...

Page 57: ...control function is integrated in the operating unit The externally controlled A C com pressor drive system is described in detail in self study programme 305 The R5 TDI engine To A C headliner Supple...

Page 58: ...of the cab and passenger compartment two air conditioning units are installed The air conditioner for the front can be found beneath the dash panel on the right and this provides climate control for...

Page 59: ...t in the middle The rear outlet point has three vents The vents have three functions Closed with air outlet Diffused outlet via openings at top and bottom of flaps Direct outlet through opened flaps 3...

Page 60: ...makes it possible to place the front end of the Transporter in a special service position This creates space for service or repair work to be carried out Front end extended for service position Front...

Page 61: ...val and installation 5 cylinder TDI T10225 Tool for turning over engine 5 cylinder TDI T10226 Crankshaft locking tool 5 cylinder TDI T10227 Subframe locking device T10228 Guide rods for front end serv...

Page 62: ...have the opportunity of creating your own test chart Using the function and component selection fea tures the tests selected by you will be added to the test chart and can be carried out in the dia g...

Page 63: ...63 Notes...

Page 64: ...se only VOLKSWAGEN AG Wolfsburg All rights and the right to make technical alterations reserved 000 2811 31 20 Technical status 03 03 This paper was manufactured from pulp that was bleached without th...

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