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Supplied By www.heating spares.co  Tel. 0161 620 6677

25

7.8.2

SHORT CIRCUIT CHECK
Isolate the appliance from the electrical supply,
and using a suitable multi-meter, carry out a short
circuit test between the Live & Neutral
connections at the appliance terminal strip (fig.16).
Repeat above test on the Live & Ear th
connections at the appliance terminal strip (fig.16).
NOTE
Should it be found that the fuse has failed but no
fault is indicated, a detailed continuity check will
be required to trace the fault. A visual inspection
of components may also assist in locating the
fault.

7.8.3

POLARITY CHECK
With the appliance connected to the electrical
supply and using a suitable multimeter, carry out
the following voltage tests:

Connect test leads between the Live & Neutral
connections at the appliance terminal strip
(fig.16). The meter should read approximately
230V ac. If so proceed to next stage. If not, see
7.8.4.

Connect test leads between the Live & Earth
connections at the appliance terminal strip
(fig.16). The meter should read approximately
230V ac. If so proceed to next stage. If not, see
7.8.4.

Connect test leads between the Neutral & Earth
connections at the appliance terminal strip
(fig.16). The meter should read approximately 0
– 15Vac. If so polarity is correct. If not, see 7.8.4.

7.8.4

REVERSED POLARITY OR SUPPLY FAULT
Repeat the above tests at the appliance isolator,
if testing reveals correct polarity and/or supply at
the isolator, re-check wiring and connections
between the isolator and the appliance. If tests
on the isolator also reveal reversed polarity or a
supply fault, consult the local electricity supplier
for advice.

7.8.5

RESISTANCE TO EARTH CHECK
Isolate the appliance from the electrical supply,
and using a suitable multi-meter carry out a
resistance test. Connect test leads between the
Live & Earth connections at the appliance terminal
strip (fig. 16). If the meter reads other than infinity
there is a fault that must be isolated, carry out a
detailed continuity check to identify the location
of the fault.
These series of checks must be carried out before
attempting any faultfinding procedures on the
appliance. On completion of any task that required
the disconnection and re-connection of any
electrical wiring or component, these checks must
be repeated.

7.9

FAULT FINDING
Before attempting any faultfinding, the electrical
checks as detailed in 7.8 must be carried out.
Isolate the appliance from the electrical supply.
Disconnect any external controls from terminal
plug M5 (fig. 16), and insert a link-wire between
the two wires at the ‘TA’ connections (fig. 16).

NOTE
Restore the electrical supply to the boiler and turn
the selector switch to the on position. The boiler
should now function as described in section 7.2.
Should the boiler fail to respond, the internal fuses
and connectors should be checked to ensure
integrity and continuity. If the boiler still fails to
respond, refer to the detailed faultfinding flowcharts
located at the end of this section.

COMPONENT

VALUE

Fan

230Vac

Pump

230Vac

Valve actuator (Combi only)

230Vac

Ignition transformer

230Vac

Gas valve

230Vac

Room thermostat connection

230Vac

NTC thermistor (dry contact)

10Kohm

NTC thermistor (wet contact)

10Kohm

FUNCTION

VALUE

Standard Heating Range (°C)

40 – 80

Floor Heating Range (°C)

20 – 45

CH limited power at 75%

15 Min

Heating OFF hysterisis (

0

C)

SP + 5

Heating ON hysterisis (

0

C)

SP – 5

Anti-cycle delay

3-min

Pump over-run

30-sec

Low output (min. %)

Min+25

CO function max temp. (

0

C)

95

CO re-light temp. (

0

C)

75

CO function time

15-min

Flow NTC max temp. (

0

C)

95

High limit thermostat (

0

C)

105

Burner thermostat (

0

C)

170

Maximum differential (

0

C)

35

IGNITION CONTROL

VALUE

Ignition attempts before L/O (lockout).

5

Re-ignition attempts after loss of flame signal 5

7.10

COMPONENT VALUES & CHARACTERISTICS

7.11

BOILER CONFIGURATION
The boiler can be configured by means of the
JUMPER Tag which configuration is shown in the
below:

JP4 CONFIGURATION

JUMPER ON POSITION  1: FLOOR HEATING
(IF SET) / STANDARD HEATING (IF NOT USED)

JUMPER ON POSITION  2: (UNUSED)

JUMPER ON POSITION  3: (UNUSED)

JUMPER ON POSITION  4: (UNUSED)

JUMPER ON POSITION  5: (UNUSED)

JUMPER ON POSITION  6: CH HEATING ONLY.

FOR CONFIGURATION SEE REFERENCE
NUMBER (PIN1 ON PCB) AS SHOWN IN
BELOW.

JP4

Summary of Contents for Mynute 12HE

Page 1: ...Supplied By www heating spares co Tel 0161 620 6677 Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694 0694BR1207...

Page 2: ...ombustion analysis 16 5 8 Final flushing of the heating system 17 5 9 Setting the boiler operating temperature 17 5 10 Setting the system design pressure 17 5 11 Regulating the central heating system...

Page 3: ...pump expansion vessel safety val ve pressure gauge and automatic by pass The Mynute HE range are produced as room sealed category II2H3P appliances suitable for internal wall mounting applications on...

Page 4: ...ector clockwise to increase the boiler outlet temperature or counter clockwise to reduce the outlet flow temperature 2 digit LED display Displays the current outlet temperature of the boiler During a...

Page 5: ...Ignition is sensed by the electronic circuitry to ensure flame stability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 of the MAX Heati...

Page 6: ...l 12HE 15HE 20HE 25HE 30HE 35HE Power consumption Watts 150 150 150 150 165 165 Supply V Hz 230 50 Internal fuse 3 15A T for PCB 3 15A F for connections block External fuse 3A 2 8 Flue Details concent...

Page 7: ...re to the side of the vertical terminal 500 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal 2 11 PUMP DUTY Fig 3 shows the fl...

Page 8: ...ipes must be fitted in accordance with BS 6891 Pipe work from the meter to the appliance must be of adequate size Pipes of a smaller size than the appliance gas inlet connection must not be used The i...

Page 9: ...ke up vessel or tank must be fitted with an approved non return valve andstopcockforisolationpurposes Thefeedpipe should be connected to the return pipe as close to the boiler as possible 3 6 8 FREQUE...

Page 10: ...gard for the damage and discoloration thatmayoccurtobuildingproductslocatednearby The terminal must not be located in a place where it is likely to cause a nuisance see I S 813 In cold and or humid we...

Page 11: ...by using a double pole switch with a contact separation of at least 3 5mm 3 high voltage category The switch must only supply the appli ance and its corresponding controls i e time clock room thermost...

Page 12: ...top of the carton pull both sides open do not use a knife unfold the rest of the carton from aroundtheappliance carefullyremoveallprotec tive packaging from the appliance and lay the accessories etc t...

Page 13: ...flue system Connect the required number of flue extensions or bends up to the maximum equivalent flue length to the flue terminal see fig 7 8 The flue system should have a minimum of 1 maximum of 3 r...

Page 14: ...or additional bend s connect the required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly see fig 8 Ensure that any horizonta...

Page 15: ...level with or below that of the exhaust pipe Depending on site conditions it may be preferable to install the terminal assembly prior to fitting the twin flue pipes Mark and drill a level 130mm hole f...

Page 16: ...ety valve connection pipe and tighten The discharge pipe must have a continuous fall away from the appliance to outside and allow any water to drain away thereby eliminating the possibility of freezin...

Page 17: ...minal block When connecting the EARTH wire ensure that it s left slightly longer about 2cm that the others this will prevent strain on the EARTH wire should the cable become taut Do not remove the lin...

Page 18: ...from the lowest points Open the drain valve full bore to remove any installation debris from the boiler prior to lighting Refill the boiler and heating system as described in 5 3 5 5 PRE OPERATION CHE...

Page 19: ...urn valves until the individual return temperatures are correct and are approximately equal 5 12 FINAL CHECKS ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS VALVE ARE TIGHT AND CHECKED FOR SOUNDNESS ENS...

Page 20: ...REPLACEMENT OF COMPONENTS Although it is anticipated that this appliance will give years of reliable trouble free service the life span of components will be determined by factors such as operating c...

Page 21: ...return inlet pipe Disconnect thermistor electrical plug Replace in the reverse order 6 11 PRINTED CIRCUIT BOARD fig 21 Carry out component removal procedure as described in 6 4 Pull the control fascia...

Page 22: ...eck and adjust burner pressure settings WARNING A GAS SOUNDNESS CHECK MUST BE CARRIED OUT 6 13 ELECTRODES CONDENSE SENSOR fig 23 Carry out component removal procedure as described in 6 4 Unclip and re...

Page 23: ...flue collector E The heat exchanger can now be lifted up and withdrawn from the appliance 6 18 EXPANSION VESSEL fig 1 Should the removal and replacement of the expansion vessel be deemed impractical...

Page 24: ...rols have been designed to further increase fuel economy by ensuring the boiler remains in the modulation phase during any heating requests This reduces the amount of ON OFF periods and therefore incr...

Page 25: ...3 minute anti cycle has been performed and the temperature at the primary thermistor has dropped 5 C hysterisis below the set point NOTES When the request for heating and or hot water has been satisf...

Page 26: ...and integrity Symptom Possible cause No display ignition Check wiring check electrical supply No hot water Check external controls No heating Check external controls Fault code Possible cause 10 Chec...

Page 27: ...on of the fault These series of checks must be carried out before attempting any faultfinding procedures on the appliance On completion of any task that required the disconnection and re connection of...

Page 28: ...circulation around heating circuit s thermistors flowsensor temperature AL34 Fan tacho signal fault Final Reset check appliance operation check fan AL40 Insufficient system water pressure Final Check...

Page 29: ...re that these controls do not inhibit or limit the response to any heat request from a DHW cylinder Contact the controls manufacturer and orVokera technical department should you require more specific...

Page 30: ...see photos 36 37 and connectthe230wiringharnessasindicatedinthe figs 39 40 The programmer can be used with a typical S Plan or Y Plan controls arrangement as detailed in figures 39 40 IMPORTANT The bo...

Page 31: ...stor NTC AD01A Main PCB CN1 CN5 Connection to PCB 230V X2 X16 Connection to PCB 24V F O H T Flow over heat thermostat H E T Heat exchanger thermostat M3 M5 Terminal strip for supply in clock room ther...

Page 32: ...Blue Green Yellow Room Thermostat Cylinder Thermostat Boiler programmer connections Boiler programmer connections Wiring Centre or Junction Box CylinderThermostat green yellow blue brown orange grey...

Page 33: ...10028559 10028559 10028559 10028559 10028559 31 Case assembly 10028432 10028432 10028432 10028448 10028451 10028451 40 Door panel 10028553 10028553 10028553 10028553 10028553 10028553 78 Cover assembl...

Page 34: ...005137 01005137 01005137 63 Pipe 10020898 10020898 10020898 10020898 10020898 10020898 200 Washer 5023 5023 5023 5023 5023 5023 265 Washer 5236 5236 5236 5236 5236 5236 266 Washer 5237 5237 5237 5237...

Page 35: ...28539 10028539 10026272 10026272 71 Pipe 10028430 10028430 10028430 10028430 10028515 10028515 72 Venting plug 01005137 01005137 01005137 01005137 01005137 01005137 73 Cock 10028431 10028431 10028431...

Page 36: ...28424 10028206 10028206 46 Gas diaphragm 10020265 10020265 10020265 10027161 10027162 10027162 67 Washer 10026322 10026322 10026322 10026322 10026322 10026322 69 Tryton 10028425 10028425 10028425 1002...

Page 37: ...6323 482 Washer 10026366 10026366 10026366 10026366 10026366 10026366 487 Washer 10026345 10026345 10026345 10026345 10026345 10026345 509 High limit thermostat 10026982 10026982 10026982 10026982 100...

Page 38: ...umgasrate 0 27 0 27 0 39 0 47 0 54 0 54 kg hr Injectorsize 3 6 3 6 3 6 4 7 5 0 5 0 mm Efficiency SEDBUK 93 3 92 9 92 6 92 4 92 8 92 9 Band A Band A Band A Band A Band A Band A Emissions CO max mg kWh...

Page 39: ...r fan speed is not correctly adjusted according to the respective appliance specifica tion as detailed on the appliance data badge 10 7 1 CHECKING ADJUSTINGTHEAPPLIANCEFAN SPEEDS Move the selector swi...

Page 40: ...DUCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE 3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET T...

Page 41: ...MPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL N...

Page 42: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 43: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 44: ...General Enquiries Tel 0870 333 0520 Fax 01442 281403 After Sales Service Tel 0870 333 0220 Vok ra Ireland West Court Callan Co Kilkenny Tel 05677 55057 Fax 05677 55060 Vok ra Ltd reserve the right to...

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