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Supplied By www.heating spares.co  Tel. 0161 620 6677

6

SECTION 3

GENERAL REQUIREMENTS (UK)

This appliance must be installed by a competent person
in accordance with the Gas Safety (Installation & Use)
Regulations.

3.1

RELATED DOCUMENTS
The installation of this boiler must be in accord-
ance with the relevant requirements of the Gas
Safety (Installation & Use) Regulations, the local
building regulations, the current I.E.E. wiring regu-
lations, the bylaws of the local water undertaking,
the Building Standards (Scotland) Regulation, and
Building Standards (Northern Ireland) Regulations.

It should be in accordance also with any relevant
requirements of the local authority and the rel-
evant recommendations of the following British
Standard Codes of Practice.

3.2

LOCATION OF APPLIANCE
The appliance may be installed in any room or
internal space, although particular attention is
drawn to the requirements of the current I.E.E.
wiring regulations, and in Scotland, the electrical
provisions of the Building Regulations, with re-
spect to the installation of the appliance in a room
or internal space containing a bath or shower.
When an appliance is installed in a room or internal
space containing a bath or shower, the appliance
or any control pertaining to it must not be within
reach of a person using the bath or shower.

The location chosen for the appliance must permit
the provision of a safe and satisfactory flue and
termination. The location must also permit an
adequate air supply for combustion purposes and
an adequate space for servicing and air circulation
around the appliance. Where the installation of the
appliance will be in an unusual location special
procedures may be necessary, BS 6798 gives
detailed guidance on this aspect.
A compartment used to enclose the appliance
must be designed and constructed specifically for
this purpose. An existing compartment/cupboard
may be utilised provided that it is modified to suit.
Details of essential features of compartment/
cupboard design including airing cupboard instal-
lations are given in BS 6798. This appliance is not
suitable for external installation.

3.3

GAS SUPPLY
The gas meter – as supplied by the gas supplier –
must be checked to ensure that it is of adequate
size to deal with the maximum rated input of all the
appliances that it serves.  Installation pipes must
be fitted in accordance with BS 6891.
Pipe work from the meter to the appliance must
be of adequate size.  Pipes of a smaller size than

the appliance gas inlet connection must not be
used.  The installation must be tested for sound-
ness in accordance with BS6891.
If the gas supply serves more than one appliance,
it must be ensured that an adequate supply is
maintained to each appliance when they are in
use at the same time.

3.4

FLUE SYSTEM
The terminal should be located where the disper-
sal of combustion products is not impeded and
with due regard for the damage and discoloration
that may occur to building products located nearby.
The terminal must not be located in a place where
it is likely to cause a nuisance (see fig. 4).
In cold and/or humid weather, water vapour will
condense on leaving the terminal; the effect of
such pluming must be considered.
If installed less than 2m above a pavement or
platform to which people have access (including
balconies or flat roofs) the terminal must be
protected by a guard of durable material. The
guard must be fitted centrally over the terminal.
Refer to BS 5440 Part 1, when the terminal is 0.5
metres (or less) below plastic guttering or 1 metre
(or less) below painted eaves.

3.5

AIR SUPPLY
The following notes are intended for general guid-
ance only.
This appliance is a room-sealed, fan-flued boiler,
consequently it does not require a permanent air
vent for combustion air supply.
When installed in a cupboard or compartment,
ventilation for cooling purposes is also not re-
quired.

3.6

WATER CIRCULATION
Detailed recommendations are given in BS 5449
Part 1 and BS 6798. The following notes are for
general guidance only.

3.6.1

PIPEWORK
It is recommended that copper tubing to BS 2871
Part 1 is used in conjunction with soldered capil-
lary joints.
Where possible pipes should have a gradient to
ensure air is carried naturally to air release points
and that water flows naturally to drain cocks.
Except where providing useful heat, pipes should
be insulated to avoid heat loss and in particular to
avoid the possibility of freezing. Particular atten-
tion should be paid to pipes passing through

BS 5440

BS 5449

BS 6798

BS 6891

BS 7074

PART 2

PART 1

PART 1

FLUES & VENTILATION

FORCED CIRCULATION HOT WATER SYSTEMS

INSTALLATION OF BOILERS OF RATED INPUT NOT EXCEEDING 60kW

LOW PRESSURE INSTALLATION PIPES

APPLICATION, SELECTION, AND INSTALLTION OF EXPANSION VESSELS AND ANCIL-
LARY EQUIPMENT FOR SEALED WATER SYSTEMS

Summary of Contents for Mynute 12HE

Page 1: ...Supplied By www heating spares co Tel 0161 620 6677 Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694 0694BR1207...

Page 2: ...ombustion analysis 16 5 8 Final flushing of the heating system 17 5 9 Setting the boiler operating temperature 17 5 10 Setting the system design pressure 17 5 11 Regulating the central heating system...

Page 3: ...pump expansion vessel safety val ve pressure gauge and automatic by pass The Mynute HE range are produced as room sealed category II2H3P appliances suitable for internal wall mounting applications on...

Page 4: ...ector clockwise to increase the boiler outlet temperature or counter clockwise to reduce the outlet flow temperature 2 digit LED display Displays the current outlet temperature of the boiler During a...

Page 5: ...Ignition is sensed by the electronic circuitry to ensure flame stability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 of the MAX Heati...

Page 6: ...l 12HE 15HE 20HE 25HE 30HE 35HE Power consumption Watts 150 150 150 150 165 165 Supply V Hz 230 50 Internal fuse 3 15A T for PCB 3 15A F for connections block External fuse 3A 2 8 Flue Details concent...

Page 7: ...re to the side of the vertical terminal 500 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal 2 11 PUMP DUTY Fig 3 shows the fl...

Page 8: ...ipes must be fitted in accordance with BS 6891 Pipe work from the meter to the appliance must be of adequate size Pipes of a smaller size than the appliance gas inlet connection must not be used The i...

Page 9: ...ke up vessel or tank must be fitted with an approved non return valve andstopcockforisolationpurposes Thefeedpipe should be connected to the return pipe as close to the boiler as possible 3 6 8 FREQUE...

Page 10: ...gard for the damage and discoloration thatmayoccurtobuildingproductslocatednearby The terminal must not be located in a place where it is likely to cause a nuisance see I S 813 In cold and or humid we...

Page 11: ...by using a double pole switch with a contact separation of at least 3 5mm 3 high voltage category The switch must only supply the appli ance and its corresponding controls i e time clock room thermost...

Page 12: ...top of the carton pull both sides open do not use a knife unfold the rest of the carton from aroundtheappliance carefullyremoveallprotec tive packaging from the appliance and lay the accessories etc t...

Page 13: ...flue system Connect the required number of flue extensions or bends up to the maximum equivalent flue length to the flue terminal see fig 7 8 The flue system should have a minimum of 1 maximum of 3 r...

Page 14: ...or additional bend s connect the required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly see fig 8 Ensure that any horizonta...

Page 15: ...level with or below that of the exhaust pipe Depending on site conditions it may be preferable to install the terminal assembly prior to fitting the twin flue pipes Mark and drill a level 130mm hole f...

Page 16: ...ety valve connection pipe and tighten The discharge pipe must have a continuous fall away from the appliance to outside and allow any water to drain away thereby eliminating the possibility of freezin...

Page 17: ...minal block When connecting the EARTH wire ensure that it s left slightly longer about 2cm that the others this will prevent strain on the EARTH wire should the cable become taut Do not remove the lin...

Page 18: ...from the lowest points Open the drain valve full bore to remove any installation debris from the boiler prior to lighting Refill the boiler and heating system as described in 5 3 5 5 PRE OPERATION CHE...

Page 19: ...urn valves until the individual return temperatures are correct and are approximately equal 5 12 FINAL CHECKS ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS VALVE ARE TIGHT AND CHECKED FOR SOUNDNESS ENS...

Page 20: ...REPLACEMENT OF COMPONENTS Although it is anticipated that this appliance will give years of reliable trouble free service the life span of components will be determined by factors such as operating c...

Page 21: ...return inlet pipe Disconnect thermistor electrical plug Replace in the reverse order 6 11 PRINTED CIRCUIT BOARD fig 21 Carry out component removal procedure as described in 6 4 Pull the control fascia...

Page 22: ...eck and adjust burner pressure settings WARNING A GAS SOUNDNESS CHECK MUST BE CARRIED OUT 6 13 ELECTRODES CONDENSE SENSOR fig 23 Carry out component removal procedure as described in 6 4 Unclip and re...

Page 23: ...flue collector E The heat exchanger can now be lifted up and withdrawn from the appliance 6 18 EXPANSION VESSEL fig 1 Should the removal and replacement of the expansion vessel be deemed impractical...

Page 24: ...rols have been designed to further increase fuel economy by ensuring the boiler remains in the modulation phase during any heating requests This reduces the amount of ON OFF periods and therefore incr...

Page 25: ...3 minute anti cycle has been performed and the temperature at the primary thermistor has dropped 5 C hysterisis below the set point NOTES When the request for heating and or hot water has been satisf...

Page 26: ...and integrity Symptom Possible cause No display ignition Check wiring check electrical supply No hot water Check external controls No heating Check external controls Fault code Possible cause 10 Chec...

Page 27: ...on of the fault These series of checks must be carried out before attempting any faultfinding procedures on the appliance On completion of any task that required the disconnection and re connection of...

Page 28: ...circulation around heating circuit s thermistors flowsensor temperature AL34 Fan tacho signal fault Final Reset check appliance operation check fan AL40 Insufficient system water pressure Final Check...

Page 29: ...re that these controls do not inhibit or limit the response to any heat request from a DHW cylinder Contact the controls manufacturer and orVokera technical department should you require more specific...

Page 30: ...see photos 36 37 and connectthe230wiringharnessasindicatedinthe figs 39 40 The programmer can be used with a typical S Plan or Y Plan controls arrangement as detailed in figures 39 40 IMPORTANT The bo...

Page 31: ...stor NTC AD01A Main PCB CN1 CN5 Connection to PCB 230V X2 X16 Connection to PCB 24V F O H T Flow over heat thermostat H E T Heat exchanger thermostat M3 M5 Terminal strip for supply in clock room ther...

Page 32: ...Blue Green Yellow Room Thermostat Cylinder Thermostat Boiler programmer connections Boiler programmer connections Wiring Centre or Junction Box CylinderThermostat green yellow blue brown orange grey...

Page 33: ...10028559 10028559 10028559 10028559 10028559 31 Case assembly 10028432 10028432 10028432 10028448 10028451 10028451 40 Door panel 10028553 10028553 10028553 10028553 10028553 10028553 78 Cover assembl...

Page 34: ...005137 01005137 01005137 63 Pipe 10020898 10020898 10020898 10020898 10020898 10020898 200 Washer 5023 5023 5023 5023 5023 5023 265 Washer 5236 5236 5236 5236 5236 5236 266 Washer 5237 5237 5237 5237...

Page 35: ...28539 10028539 10026272 10026272 71 Pipe 10028430 10028430 10028430 10028430 10028515 10028515 72 Venting plug 01005137 01005137 01005137 01005137 01005137 01005137 73 Cock 10028431 10028431 10028431...

Page 36: ...28424 10028206 10028206 46 Gas diaphragm 10020265 10020265 10020265 10027161 10027162 10027162 67 Washer 10026322 10026322 10026322 10026322 10026322 10026322 69 Tryton 10028425 10028425 10028425 1002...

Page 37: ...6323 482 Washer 10026366 10026366 10026366 10026366 10026366 10026366 487 Washer 10026345 10026345 10026345 10026345 10026345 10026345 509 High limit thermostat 10026982 10026982 10026982 10026982 100...

Page 38: ...umgasrate 0 27 0 27 0 39 0 47 0 54 0 54 kg hr Injectorsize 3 6 3 6 3 6 4 7 5 0 5 0 mm Efficiency SEDBUK 93 3 92 9 92 6 92 4 92 8 92 9 Band A Band A Band A Band A Band A Band A Emissions CO max mg kWh...

Page 39: ...r fan speed is not correctly adjusted according to the respective appliance specifica tion as detailed on the appliance data badge 10 7 1 CHECKING ADJUSTINGTHEAPPLIANCEFAN SPEEDS Move the selector swi...

Page 40: ...DUCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE 3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET T...

Page 41: ...MPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL N...

Page 42: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 43: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 44: ...General Enquiries Tel 0870 333 0520 Fax 01442 281403 After Sales Service Tel 0870 333 0220 Vok ra Ireland West Court Callan Co Kilkenny Tel 05677 55057 Fax 05677 55060 Vok ra Ltd reserve the right to...

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