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14

OPERATING INSTRUCTIONS

OPTIMAL FUEL CONSUMPTION

This stove is designed to get the most ef

fi

cient transfer of heat energy from the wood fuel and radiate it into your living en-

vironment. The 

fi

re box introduces combustion air through three sources. (1) Immediately beneath the door opening below 

the window is a Lower Primary Air Ori

fi

ce (LPAO). (2) The door air inlet control brings air into the 

fi

rebox and controls the 

rate of burn (and the amount of heat the stove radiates). (3) The secondary air tubes at the top of the 

fi

rebox are designed 

to ignite the combustion gases (smoke) given off by the burning wood and increases the ef

fi

ciency of the stove and re-

duces chimney emissions. Smoke given off by burning fuel consists of very small organic liquid droplets. If these droplets 
condense, they form a  sticky tar-like substance called creosote. When operated properly, this stove is designed to burn 
these droplets. Burning these droplets releases heat that would otherwise be lost up the chimney as smoke. Following the 
instructions below will help you operate your stove properly to maximize the stove’s performance. Actual performance is 
dependent on chimney height, weather, log size, wood species and moisture content. Some experimentation will initially 
be required to 

fi

nd that “sweet spot” where your stove performs best. The following will give you a starting point to 

fi

nd 

your optimum settings.

When 

fi

rst loading fuel set the door air inlet control at the wide open position for at least 15–20 minutes. When the stove 

is working properly you should be able to observe secondary combustion 

fl

ames above the fuel pieces in front of the 

secondary air tubes at the top of the 

fi

rebox. These secondary 

fl

ames should continue to burn after the primary air inlet 

is reset from wide open to the desired operating setting. If the 

fl

ames do not continue to burn, open the air control to re-

establish the secondary 

fl

ames then slowly reset the air control to the desired setting. Initially it may take several attempts 

to 

fi

gure your stove out. But once you 

fi

nd the operating “sweet spot” and the correct mix of procedures to get there, only 

minor adjustments will be necessary. The best indicator of a properly operating stove is to look for smoke coming out of 
the chimney. You may see steam emissions that will quickly dissipate. Smoke will thin but continue to drift without totally 
disappearing. If you do detect smoke emissions, open the air control a little bit, let the stove adjust for 10–15 minutes and 
re-check your chimney. Remember – visible smoke represents lost heat. 

NOTICE - INITIAL BURNS TO CURE PAINT Because of the high operating temperatures, this stove uses a special high-
temp paint which requires a series of burns to cure the paint for durability and a lifetime of service. Proper curing of the 
high-temp paint requires a series of three initial burns. The stove should be allowed to cool off between each burn. The 

fi

rst two burns should be small 

fi

res and low temperatures (250 degrees F) for a duration of 20 minutes each. The third 

fi

re 

should be at a medium-high temperature (500 F to 700 F) for twenty minutes. Provide adequate cross ventilation to clear 
any smoke or odor caused by initial 

fi

rings. 

TAMPER WARNING

This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regula-
tions to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this 
manual.

EFFICIENCIES 

Ef

fi

ciencies can be based on either the lower heating value (LHV) or the higher heating value (HHV) of the fuel. The lower 

heating value is when water leaves the combustion process as a vapor, in the case of woodstoves the moisture in the 
wood being burned leaves the stove as a vapor. The higher heating value is when water leaves the combustion process 
completely condensed. In the case of woodstoves this would assume the exhaust gases are room temperature when leav-
ing the system, and therefore calculations using this heating value consider the heat going up the chimney as lost energy. 
Therefore, ef

fi

ciency calculated using the lower heating value of wood will be higher than ef

fi

ciency calculated using the 

higher heating value. In the United States all woodstove ef

fi

ciencies should be calculated using the higher heating value. 

The best way to achieve optimum ef

fi

ciencies is to learn the burn characteristic of you appliance and burn well-seasoned 

wood. Higher burn rates are not always the best heating burn rates; after a good 

fi

re is established a lower burn rate may 

be a better option for ef

fi

cient heating. A lower burn rate slows the 

fl

ow of usable heat out of the home through the chim-

ney, and it also consumes less wood.

NOTICE: USE SOLID WOOD MATERIALS ONLY. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS 
GASOLINE, NAPHTHA OR ENGINE OIL. DO NOT USE COAL. THIS STOVE IS NOT DESIGNED TO ACCOMMODATE 
THE AIR FLOW (DRAFT) NECESSARY TO PROPERLY BURN COAL OR COAL PRODUCTS. DO NOT ELEVATE 
FIRE OR USE GRATES OR ANDIRONS. BUILD FIRE DIRECTLY ON BOTTOM OF FIREBOX.

Summary of Contents for THE PONDEROSA TR011

Page 1: ...rFU US 7 CDN 7 5 SAFETY NOTICE IF THIS STOVE IS NOT PROPERLY INSTALLED A 175 BUILDING FIRE MAY RESULT FOR YOUR SAFETY CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS RESTRICTIONS AND INSTALLATION REQUIREMENTS FOR Y174 4 U S Environmental Protection Agency Certified to comply with 2015 particulate emissions standards 852116D 1903E U S Stove Company 227 Industrial Park Road P O B...

Page 2: ...See specifics in Chimney Connections instructions 12 Be sure that your chimney is safely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to recommend a qualified inspector Chimney connector pipe must be in good condition Replace if necessary before using stove 13 Creosote or soot may build up in the chi...

Page 3: ...a hazard when opening the door 28 NEVER LEAVE THE STOVE UNATTENDED with door open Always close the door after ignition 29 DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCT WORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS 30 A WOOD BURNING STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIRCASE as it may block egress in the event of a fire 31 DO NOT INSTALL IN A ...

Page 4: ...o direct combustion gasses over the secondary combustion tubes before exiting via the chimney DO NOT REMOVE the ceramic blanket or your stove will not operate properly 2 Stove may be lightened during installation of legs by removing ſre brick Note position and arrangement of bricks Firebrick Ash Cover MUST be replaced before use DO NOT USE with missing or cracked ſTG Drick 3 Place ƀCVVGPGF carton ...

Page 5: ...6 MSG blue steel stove pipe to connect the stove to the chimney Do not use galvanized stove pipe Secure connector pipe to the ƀWG collar with three 3 equally spaced sheet metal screws Use three screws in each stove pipe and or elbow joint to ſrmly hold the pipe sections together DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBU TION OR DUCT SYSTEM 6 Recheck clearances from the stove con nector stove p...

Page 6: ...1 BACKWALL SIDEWALL 30 76 2cm 56 142 3cm 18 46cm min 8 21cm min 8 21cm min 24 61cm 26 66 1cm min 17 43 2cm min CLEARANCES TOP VIEW 40 102cm Minimum Clearances for installation according to UL 1482 US ULC S627 CDN Figure 6a Front View Figure 6b Side View CAUTION KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS AWAY FROM THE STOVE NOTE BEFORE FIRING WOODSTOVE SLIDE FIREBRICKS TOWARDS THE REAR SO NO ...

Page 7: ...hausted up the chimney Today s high efficiency stoves transfer more heat into the living area and less up the chimney Exhaust gases are typically at a lower temperature than traditional type stoves With lower exhaust temperatures it is important that the chimney is correctly sized to the stove If the chimney diameter is too large it will be difficult to raise the chimney flue temperature to provid...

Page 8: ...ds the chimney at NGCUV Ŋ OO per foot of horizQPVCN run 3 You must have at NGCUV Ŋ 457mm of ENGCrance between any horizQPVCN piping and the EGKNKPI 4 The pipe cannot extend into the chimney HNue ſIWTG 5 Secure RKRG GNDow sections with three equCNNy spaced sheet OGVCN screws at each joint to make the piping rigid DO NOT CONNECT THIS STOVE TO ANY AIR DISTRIBUTION OR DUCT SYSTEM 6 It is recommended t...

Page 9: ...drafting to prevent back RWHſPI smoke spillage and to maximize performance Gauges to measure draft are readily available at stove stores and are economical to rent or purchase Factors such as wind barometric pressure trees terrain and chimney temperature can have an adverse effect on the draft The manufacturer cannot be held responsible for external factors leading to less than optimal drafting Sh...

Page 10: ...UWRRN UVQTGs You Oay wish VQ view chiOney OanufacVuT GTs infoTOaVKon on line See www duTavGPV cQO www selkiTMKPE EQO QT YYw OVNfab EQO VENTING TO EXISTING FIREPLACE In UQOG iPUVCPEGs people desiTG VQ conveTV an eZKUVKPI ſTGRNCEG fQT UVove use Usually safe connec Vion Vo an eZKsVKng OasonTy chKOPey TeSWiTes OQTe woTk VJCP using a RTGfabTKECVGF EJKOPey The eZKUVKPI ſTeplace OuUV be closed and sealed...

Page 11: ...gh the masonry anF tile liner with minimal FCOCIG to the liner At least Ŋ mm of liner must remain below the entry position When locating the stove anF stovepipe all minimum clearances must be observGF from com Figure 14 Fireplace Conversion bustible surfaces KPENWFKPg mantels combustible trim work ceilings CPF walls Positioning the center of the stove pipe entry into the chimney Ŋ EO below the cei...

Page 12: ...be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness D Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 2Ŋ 51mm larger than the chimney connec tor and having Ŋ OO or more of insulation serving as a pass through for a single wall sheet steel chimney connector of minimum 24 gauge thickness with a mini mum Ŋ ...

Page 13: ...e less than 20 of the weight of the log This heater is designed to burn wood only Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods Attempts to use wet or unseasoned wood will cause ignition problems rapid creosote build up resulting in chimney fire incomplete combustion low heat yield bl...

Page 14: ...n the air control a little bit let the stove adjust for 10 15 minutes and re check your chimney Remember visible smoke represents lost heat NOTICE INITIAL BURNS TO CURE PAINT Because of the high operating temperatures this stove uses a special high temp paint which requires a series of burns to cure the paint for durability and a lifetime of service Proper curing of the high temp paint requires a ...

Page 15: ...ight 1 to 2 inch wide trough down the center of the coal bed from front to back prior to loading the fuel Once fuel has been loaded close the door and leave the air inlet control fully open until fire is well established at least 15 20 minutes being careful not to overfire if any of the exterior parts of the stove or chimney connections begin to glow you are overfiring the stove Re adjust the door...

Page 16: ... stove exterior or chimney connections glow OPERATIONAL TIPS Operational Tips for Good Efficient and Clean Combustion Get the appliance hot and establish a good coal bed before adjusting to a low burn rate this may take 30 minutes or more depending on your wood Use smaller pieces of wood during start up and a high burn rate to increase the stove temperature Be considerate of the environment and on...

Page 17: ...ood at once will cause excessive smoke which contains creosote Mature fires or coals produce very little creosote producing smoke 7 Burn with the control open for several minutes at numerous intervals throughout the day being careful not to over fire the unit Following this process will help to warm the chimney and reduce the amount of creosote forming condensa tion within the chimney 8 Establish ...

Page 18: ...as conditions vary 1 Atmospheric Pressure and Air Supply Atmospheric pressure that affects the draft may occur from outside the structure inside the structure or both High pressure weather clear and cold usually produces a better chimney draft than low pressure overcast and damp conditions Negative pressure can be created inside a home by appliances that expel air from within such as bath room ven...

Page 19: ...abrasive cleaning pad 6 Never put substances which can ignite explosively in the unit Even small explosions in confined areas can blow out the glass GLASS REPLACEMENT Gasket and glass cleaning products are available at local retail home centers Manufacturers of cleaning products include A W Perkins Co www Awperkins Com or rutland products www Rutland Com After extensive use the gasket material whi...

Page 20: ...HAVE EQUIVALENT INSULA TION AND TEMPERATURE RATING 105 C CAUTION MOVING PARTS CAN CAUSE INJURY DO NOT OPERATEWITH COVER REMOVED DANGER SHOCKHAZARD DISCONNECT POWERSOURCEBEFOREINSTALLATION AND WHENEVER SERVICING BLOWER ASSEMBLY WIRING DIAGRAM ...

Page 21: ...ion Qty 17 86698 1 Air Tube Front 1 18 86699 2 3 Air Tube Middle Font 2 19 86700 4 Air Tube Middle 1 20 86701 5 Air Tube Middle Rear 1 21 86702 6 Air Tube Rear 1 22 F 6 Optional Gasket Optional Blower 1 23 11 23 Ceramic Gasket Optional Blower 1 24 11 24 Rod LPAO 1 25 11 25 Rod Cross Duct 1 26 11 26 Handle Air Draft Control 2 27 892272 Door Assembly Complete 1 Firebrick A Firebrick A Size 9 x 4 5 x...

Page 22: ...A XD A A A A M XD M A A A A A A A A XE XE Ref No Part No Description Qty 11 83922 Hinge Pin 2 27 892272 Door Assembly Complete 1 892266 Handle Assembly Complete 1 11 29 Door Frame 1 11 30 Door Glass 1 Ref No Part No Description Qty WG 01 Gasket 7 8 Fiberglass Glass 1 11 31 Retainer Glass 5 11 32 Screws glass retainer 8 11 33 Retainer glass handle side 1 GK 34 Gasket door 1 p 29 30 WG 01 31 GK 11 3...

Page 23: ... material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C BTU W hr ft2 F m2 K Thermal conductivity k Btu inch W Btu hr ft2 F m K hr ft F Thermal resistance R ft2 hr F m2 K Btu W Exam...

Page 24: ...is stove You are dealing with FIRE Fire is inherently dangerous and must be treated with respect Stay warm and in good health DO NOT USE THIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS V ogelzang 227 Industrial Park Road South Pittsburg Tennessee 37380 www vogelzang com Phone 800 750 2723 or 800 222 6950 U S Stove Company 227 Industrial Park Road P O Box 151 South Pitts...

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