voestalpine bohler welding URANOS 1700 AC/DC, Instruction Manual

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D.C.S.P.-Pulsed (Direct Current Straight Polarity Pulsed)
The use of pulsed direct current allows better control, in particu-
lar operating conditions, of the welding pool width and depth.
The welding pool is formed by the peak pulses (Ip), while the
basic current (Ib) keeps the arc ignited.
This operating mode helps to weld thinner metal sheets with
less deformations, a better form factor and consequently a lower
danger of hot cracks and gas penetration.
Increasing the frequency (MF) the arc becomes narrower, more
concentrated, more stable and the quality of welding on thin
sheets is further increased.
7.2.1 Steel TIG welding
The TIG procedure is very effective for welding both carbon and
alloyed steel, for first runs on pipes and for welding where good
appearance is important.
Straight polarity is required (D.C.S.P.).
Preparing the edges
Careful cleaning and preparation of the edges are required.
Choosing and preparing the electrode
You are advised to use thorium tungsten electrodes (2%
thorium-red coloured) or alternatively cerium or lanthanum
electrodes with the following diameters:
Ø electrode (mm) current range (A)
1.0 15÷75
1.6 60÷150
2.4 130÷240
The electrode must be sharpened as shown in the figure.
(°) current range (A)
30 0÷30
60÷90 30÷120
90÷120 120÷250
Filler metal
The filler rods must have mechanical characteristics comparable
to those of the parent metal.
Do not use strips obtained from the parent metal, since they
may contain working impurities that can negatively affect the
quality of the welds.
Shielding gas
Tipically, pure argon (99.99%) is used.
Welding
current (A)
6-70
60-140
120-240
Ø Electrode
(mm)
1.0
1.6
2.4
Gas nozzle
n° Ø (mm )
4/5 6/8.0
4/5/6 6.5/8.0/9.5
6/7 9.5/11.0
Argon flow
(l/min)
5-6
6-7
7-8
7.2.2 Copper TIG welding
Since TIG welding is a process characterized by high heat con-
centration, it is particularly suitable for welding materials with
high thermal conductivity, like copper.
For TIG welding of copper, follow the same directions as for TIG
welding of steel or special instructions.
Consult the instruction manual of the system.