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E4100

Assembly

NOTE:

During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in

before completely tightening any ONE bolt.

Step 1 • Rear Foot

1:

Secure the Rear Foot Assembly (62) to the Frame by using the four Rear Foot Attachment Bolts (167).

Step 2 • Seat and Seat Post

1:

Slide the Seat Post (65) into the frame seat post receiver tube. The seat post numbers should be 

facing the right or seat pin side of the Fitness Cycle.

NOTE:

Both nuts in the Seat Clamp should be tightened at the same time, to ensure a proper fit.

2:

Attach the Seat (108) to the Seat Post (65) and tighten securely. To avoid scratching the seat post 

paint, always hold the the seat pin knob out when adjusting the seat post height.

Step 3 • Console Mast

1:

Remove the Top Cap Screws (176) which hold the Top Cap (82) to the frame. Then remove the Top 

Cap (82).

NOTE:

DO NOT thread in the Water Bottle Cage Bolts yet. Never slide the Top Cap (82) on or off with 

the Waterbottle Cage Bolts threaded in, as they will scratch the paint on the Console Mast (70).

2:

Slide the Top Cap (82) over the bottom of the Console Mast (70). The VISION decal on the Console 

Mast (70) should be facing forward, away from the rider.

3:

Locate the RPM Sensor Wire (96) and the Lower Magnet Shift Cable (143). Holding the Top Cap (82) 

and Console Mast (70) above the frame console mast receiver tube, guide the RPM Sensor Wire (96) 

and the Lower magnet Cable (143) through the Console Mast (70) while simultaneously sliding 

the Console Mast (70) into the receiver tube.

4:

Lift the Top Cap (82) up, install the two 38mm-long Console Mast Allen bolts (168) and tighten 

securely.

5:

Now slide the Top Cap (82) back into place. Make sure that the back end of the Top Cap (82) is 

nested fully into the Seat Cap groove. Secure the Top Cap (82) by threading the three Top Cap Screws 

back into their holes.

NOTE:

Check that there are no large gaps between the Top Cap (82) and the Side Covers.

Step 4 • Console

1:

Feed the Upper Magnet Shift Cable (179) into the topmost opening of the Console Mast (70).

2:

Plug the RPM Sensor Wire (96) into the Console (95). DO NOT PINCH the RPM Sensor Wire (96) 

between the Console (95) and the Console Mast (70). Make sure the cable fits in the slot cut in the 

Console Mast Mount.

3:

Mount the Console (95) to the Console Mast (70) using the six Console Attachment Phillip Head Bolts

(163).

Summary of Contents for E4100

Page 1: ...rom the box lay them out and review the parts list If any parts are missing please call 1 800 335 4348 Ext 12 Before proceeding find your Fitness Cycle s serial number located on the underside of main...

Page 2: ...E4100 Parts Diagram...

Page 3: ...de Cam Pulley 2 169 Pulley Washer 4 Flat 107 Cam Pulley Spring 2 183 Cam Pulley Locknuts 2 Frame Parts 62 Rear Foot Assembly 1 167 Rear Foot Attach Bolts 4 20mm L x 8mm D 65 Seat Post 1 108 Seat 1 82...

Page 4: ...p 82 over the bottom of the Console Mast 70 The VISION decal on the Console Mast 70 should be facing forward away from the rider 3 Locate the RPM Sensor Wire 96 and the Lower Magnet Shift Cable 143 Ho...

Page 5: ...balanced on the Seat and the back of the Rear Foot Support Place cardboard beneath the seat to avoid tearing or marring the seat cover 2 Identify the Left and Right Arms 115 116 Insert the Front Foot...

Page 6: ...y in the arm NOTE Production models prior to 3 97 had TWO Cam Pulley locknuts instead of the newer SINGLE Cam Pulley Locknut 183 8 Repeat the above procedure with the Left Arm 115 9 Tighten the Axle B...

Page 7: ...douts because it knows which position the magnet is in through a sensor located at the base of the tension knob To check the operation of this sensor immediately after battery installation the ML icon...

Page 8: ...WASHER SILVER WASHER BLACK WASHER BLACK WASHER NUT NUT INSIDE CAM PULLEY WHEEL INSIDE CAM PULLEY WHEEL OUTSIDE CAM PULLEY WHEEL OUTSIDE CAM PULLEY WHEEL SPRING SPRING COMPLETE SIDE VIEW E4100 CAM PULL...

Page 9: ...621 D East Lake Street P O Box 280 Lake Mills WI 53551 920 648 4090...

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