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E4100

Assembly

Step 5 • Connect Magnet Shift Cable

1:

Turn the Tension Knob to position 8. Reach inside the opening 

of the Console Mast (70) and connect the Upper Magnet Shift 

Cable (179) to the rectangular red cable-slide on the end of the 

Lower Magnet Shift Cable (143), as shown in the accompanying 

illustrations.

2:

While holding the metal separating tab (Figure 5), turn the 

Tension Knob to Level 1 and then pull the tab out and discard.

3:

Press the Console Mast Plug (78) into the opening of 

the Console Mast (70).

Step 6 • Install Arms and Front Wheels

1:

Tip the Fitness Cycle back until it is balanced on the Seat and 

the back of the Rear Foot Support. Place cardboard beneath 

the seat to avoid tearing or marring the seat cover.

2:

Identify the Left and Right Arms (115 & 116). Insert the Front 

Foot Wheel Axle (60) through the frame axle hole.

3:

Remove the Cam Pulley Locknut (183), the two Pulley Spring 

Washers (107), and the Outside Cam Pulley (106) from the Cam 

Pulley Arm (75). Note the 

order

and 

direction

of these parts 

before removal.

4:

Place the bottom hole of the Right Arm (116) onto the Front 

Foot Wheel Axle (60). Position the Right Arm (116) so that the 

chromed slot rests against the inside Cam Pulley (105).

5:

Place a thin layer of grease on the pulley surfaces. Reassemble 

the parts removed in the above steps onto the Cam Pulley Arm 

(75). Do not yet tighten the Cam Pulley Locknut (183).

Summary of Contents for E4100

Page 1: ...rom the box lay them out and review the parts list If any parts are missing please call 1 800 335 4348 Ext 12 Before proceeding find your Fitness Cycle s serial number located on the underside of main...

Page 2: ...E4100 Parts Diagram...

Page 3: ...de Cam Pulley 2 169 Pulley Washer 4 Flat 107 Cam Pulley Spring 2 183 Cam Pulley Locknuts 2 Frame Parts 62 Rear Foot Assembly 1 167 Rear Foot Attach Bolts 4 20mm L x 8mm D 65 Seat Post 1 108 Seat 1 82...

Page 4: ...p 82 over the bottom of the Console Mast 70 The VISION decal on the Console Mast 70 should be facing forward away from the rider 3 Locate the RPM Sensor Wire 96 and the Lower Magnet Shift Cable 143 Ho...

Page 5: ...balanced on the Seat and the back of the Rear Foot Support Place cardboard beneath the seat to avoid tearing or marring the seat cover 2 Identify the Left and Right Arms 115 116 Insert the Front Foot...

Page 6: ...y in the arm NOTE Production models prior to 3 97 had TWO Cam Pulley locknuts instead of the newer SINGLE Cam Pulley Locknut 183 8 Repeat the above procedure with the Left Arm 115 9 Tighten the Axle B...

Page 7: ...douts because it knows which position the magnet is in through a sensor located at the base of the tension knob To check the operation of this sensor immediately after battery installation the ML icon...

Page 8: ...WASHER SILVER WASHER BLACK WASHER BLACK WASHER NUT NUT INSIDE CAM PULLEY WHEEL INSIDE CAM PULLEY WHEEL OUTSIDE CAM PULLEY WHEEL OUTSIDE CAM PULLEY WHEEL SPRING SPRING COMPLETE SIDE VIEW E4100 CAM PULL...

Page 9: ...621 D East Lake Street P O Box 280 Lake Mills WI 53551 920 648 4090...

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