Virax 2535 Series, User Manual

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26
EN
8 Servicing and maintenance
WARNING: disconnect the battery before any adjustment or maintenance operation.
8.1 General inspection
Check regularly all the fastening elements to ensure they are fastened tight.
The "Maintenance" LED indicates when a checking visit is required with the VIRAX After-sales Service. This checking visit
must be performed every 20,000 cycles. When the 20,000 cycles are reached, the crimper locks and prevents execution of
additional crimping cycles. This blockage minimizes the risk of bad crimping following heavy use of the machine, and
prevents it from being dangerous for its user. The user must hence send the crimper to the After-Sales Service.
IMPORTANT NOTES:
• When the crimper is sent to the After-Sales Service, the cycle counter is reset to zero. The internal components
are checked and may be repaired or replaced.
• Any lack of servicing may be detrimental to proper operation of the crimper, and may cause severe body injury
to the user.
8.2 Maintenance of the crimper
• Clean and grease regularly the crimping rollers to prevent dust and other impurities from building up.
8.3 Maintenance of motor
• Ensure the machine's ventilation slots are not obstructed. Remove any dust and other impurities built up.
8.4 Connection with the software
• The crimper can be connected to a PC using a USB 2.0 type A male / mini USB male cable. This allows to see the number
of cycles performed by your crimper as well as the state of the last cycle run.
WARNING:
• To connect the cable with the tool, remove the protection cap.
• Disconnect the battery from the crimper before connecting the machine with the PC.
• During connection, the maintenance LED flashes blue.
You can download the software to connect the machine and its user manual in our web site: www.virax.com.
9 Repairing
WARNING: Leaving the battery connected before adjusting or changing accessories may cause severe body
injury.
Problem Diagnostic Solution
Tool does
not start
The machine has not been used for 10
minutes and switched off automatically. Power on the machine again by pressing the
ON/OFF button.
The battery is flat. In this case, the "Battery"
LED is lit red.
Fit a fully charged battery.
The battery is damaged. Fit a new battery (Ref. 253505 or Ref. 253506).
The mechanism is faulty. In this case, the
"Maintenance" LED flashes red
Send the crimper to the After-sales Service.
The crimper has reached 20,000 cycles. In
this case, the "Maintenance" LED is lit red.
Prior to this, the "Maintenance" LED was lit in
orange to notify future maintenance.
Send the crimper to the After-sales Service.
The tool does
not finish a
cycle
The mini-jaw or inserts used are not
compatible with the coupling. Select the mini-jaw or inserts recommended by the
coupling's manufacturer.
The couplings exceed the tool's maximum
capacity.
Refer to the machine's specifications.
The clamp is faulty. Replace the faulty clamp with a new one.