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12

!

Please note

Unsuitable water quality can damage the boiler
body.
Only fill the boiler with water that complies with
the "water quality requirements" (see service
instructions and guideline VDI 2035).

Connections on the flue gas side

ØD

Ø10 mm

2-3 x ØD

Fig. 10

Vitoair installation instructions

1. 

Connect the flue outlet with the shortest possible
run to the chimney and maintain a slight rise.

External Ø, flue outlet:

90 and 120 kW

178 mm

150 to 350 kW

198 mm

440 to 560 kW

248 mm

2. 

Create a test port.

3. 

Seal in and thermally insulate the flue pipe (all con-
nections/joints must be gas-tight).

Fitting the thermal insulation

Note

All components required for fitting the thermal insula-
tion can be found in the thermal insulation box.

 

 Making the safety connection and testing for…

 (cont.)

5457357

Summary of Contents for VITOPLEX 200 Type SX2A

Page 1: ...Installation instructions for contractors VIESMANN Vitoplex 200 Type SX2A 90 to 560 kW Oil gas boiler VITOPLEX 200 5457357 GB 9 2018 Dispose after installation...

Page 2: ...egulations to be observed National installation regulations Statutory regulations for the prevention of accidents Statutory regulations for environmental protection Codes of practice of the relevant t...

Page 3: ...on connection 9 Connections on the heating water side 10 Making the safety connection and testing for tightness 11 Connections on the flue gas side 12 Fitting the thermal insulation 12 Boiler body the...

Page 4: ...it new component or In conjunction with a tool Clean the sur face Dispose of component correctly Dispose of component at a suitable collec tion point Do not dispose of component in domestic waste Inte...

Page 5: ...individual case Intended use also includes the adherence to mainte nance and inspection intervals Product information Vitoplex 200 type SX2A Fuels Fuel oil and natural gas Permissible operating press...

Page 6: ...ces 100 20 28 M12 Fig 2 Rated heating output kW 90 120 150 200 270 350 440 560 a 1 mm 1100 1400 1600 b mm Observe the installed burner length Adjustable anti vibration feet Permissible load kg 2000 Qu...

Page 7: ...side the combustion chamber 2 Level the boiler horizontally No special founda tions are required Note We recommend siting the boiler on adjustable anti vibration feet C see chapter Clearance dimen sio...

Page 8: ...clothing During installation observe the following When the boiler door is closed sealing frame B must press centrally onto gasket D of the boiler door see detail Align mounting bracket C if required...

Page 9: ...or is closed off with a plug The sight glass only serves to cover the aperture Danger When working with high temperature insulating materials that contain zirconium or aluminium silicate ceramic fibre...

Page 10: ...ue stress G A B CDF H Fig 8 90 to 270 kW A Boiler return DN 65 B Female connection for Therm Control temperature sensor NTC 10 k R C Female connection for pressure gauge R D Safety connection safety v...

Page 11: ...er indicator can therefore be omitted for Vitoplex 300 boilers up to 300 kW except in attic heating centres Therm Control start up control with temperature sensor NTC 10 k A shunt pump for raising the...

Page 12: ...Connect the flue outlet with the shortest possible run to the chimney and maintain a slight rise External flue outlet 90 and 120 kW 178 mm 150 to 350 kW 198 mm 440 to 560 kW 248 mm 2 Create a test po...

Page 13: ...Boiler body thermal insulation 3 1 2 4 B A Fig 11 A Black side outwards Note Remove bag B containing the type plate and keep safe This will be required later Fitting the thermal insulation cont 54573...

Page 14: ...4 Rear thermal insulation 2 1 Fig 12 Note Check that the serial number on the type plate matches the serial number stamped into the back panel of the boiler Fitting the thermal insulation cont 5457357...

Page 15: ...s and burner cables 90 to 350 kW Note Burner cables fA and l are included M6 1 2 4x 1 4 4x 3 Fig 13 Note Using screws secure the lower rails behind the boiler base rails Fitting the thermal insulation...

Page 16: ...16 41 90 8x 5 4 3 2 1 Fig 14 Note Route burner cables fA and l along the side of the boiler where the boiler door hinges are located Fitting the thermal insulation cont 5457357...

Page 17: ...and burner cables 440 to 560 kW Note Burner cables fA and l are included M6 1 3 1 4 8x 2 4x Fig 15 Note Using screws secure the lower rails behind the boiler base rails Fitting the thermal insulation...

Page 18: ...6 5 3 4 2 1 A Fig 16 A Side panels with screw holes at the rear Note Route burner cables fA and l along the side of the boiler where the boiler door hinges are located Fitting the thermal insulation...

Page 19: ...perature sensor NTC 10 k aJ is supplied separately The boiler coding card and logo are supplied with the product pack Push the measuring probes boiler water temperature sensor and Therm Control temper...

Page 20: ...1 6 x 12 Fig 18 Note Screws 6 x 12 can be found with the control unit fas cia packed separately with the thermal insulation A 1 1 2 2 Fig 19 A Boiler coding card Fitting the thermal insulation cont 54...

Page 21: ...21 Installing the Therm Control temperature sensor NTC 10 k 1 4 2 3 Fig 20 Fitting the thermal insulation cont 5457357...

Page 22: ...secure B Thermal insulation mat flue gas collector Note Pull all external leads through the apertures in the back and front panels and into the wiring chamber of the control unit Boiler control unit i...

Page 23: ...and type plate 3 5 x 30 2 3 6 A 3 5 x 9 5 5 4 C B Fig 22 A Boiler type plate B Vitoplex 200 logo For 350 kW Break out perforated cut out C at the safety valve connection Fitting the thermal insulation...

Page 24: ...rner can be fitted directly to the hinged boiler door If the burner dimensions deviate from those in the datasheet mount the burner tile that is part of the standard delivery 1 Cut out the thermal ins...

Page 25: ...it safety chain is connec ted in series to the maximum pressure switch the min imum pressure switch and the high limit safety cut out A setting of approx 2 mbar above the actual combus tion room press...

Page 26: ...2060 2085 Width mm 755 755 825 825 905 905 1040 1040 Height incl boiler control unit mm 1315 1315 1350 1350 1460 1460 1625 1625 Maintenance height control unit mm 1485 1485 1520 1520 1630 1630 1795 17...

Page 27: ...20 Rated heating output Boiler with Vitotrans 300 Gas operation kW 98 7 131 4 164 3 219 0 295 6 383 3 478 7 608 9 Oil operation kW 95 8 127 8 159 8 213 0 287 5 372 7 466 4 593 5 Pressure drop on the...

Page 28: ...Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com...

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