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Operator's Manual

FMM HD SERIES

Heavy Duty

Flail Mower/Mulcher 62

”

” 7

”

VERSION 2.1 - EN-US 2022

Summary of Contents for FMM HD Series

Page 1: ...Operator s Manual FMM HD SERIES Heavy Duty Flail Mower Mulcher 62 70 78 VERSION 2 1 EN US 2022...

Page 2: ...address sales etractorimplements com Phone 562 534 8182 Manual info These are the original instructions The English language is binding No part of this documentation may be reproduced in any form wit...

Page 3: ...es for assembling and adjusting 11 4 SAFETY 12 4 1 Introduction 12 4 2 Generally Applicable Safety Rules 12 4 3 Personal Protective Equipment 13 4 4 General Safety Rules for Machines 13 4 5 Additional...

Page 4: ...1 7 2 Rear tines rakes 32 7 3 Driving belts tension check and adjustment 32 7 3 1 Drive belts tension check 32 7 3 2 Drive belts tension adjustment 33 7 4 PTO Shaft 34 7 4 1 Checking the PTO Shaft s E...

Page 5: ...FMM Series Page 5 of 54 Version 2 0 9 SPARE PARTS AND WEARING PARTS 44 9 1 Wearing Parts 44 10 EXPLODED VIEW DRAWINGS 45 10 1 Torque Specifications 53 11 SPECIFICATIONS and FEATURES 54 11 1 Specifica...

Page 6: ...wer mulcher with replaceable flails and counter blades collecting tines rakes and a hinged rear gate It cuts at heights 1 to 3 on properties like orchards vineyards etc It mulches branches and sapling...

Page 7: ...y or which has been used for a purpose for which the product is not designed Misuse also specifically includes failure to properly maintain oil levels grease points and driveline shafts Claims under t...

Page 8: ...t of ignoring warnings and regulations as stated on the machine or in this Operator s manual the use of the device for other applications or under other circumstances than stated in this documentation...

Page 9: ...efore reading this manual entirely before the operation is essential This manual describes characteristics unique to your Heavy duty Verge Flail mower mulcher FMM In this manual safety is a priority Y...

Page 10: ...nne 3 5 Safety Warning Messages in this Manual Read this manual carefully before using the FMM mower to understand how to use it correctly If there is something in this manual you don t understand as...

Page 11: ...rranty claim will be rejected if you exceed the maintenance intervals for the essential machine components claim 3 6 Intended Users Intended users are well trained technically skilled operators 3 7 In...

Page 12: ...g instructions Other activities such as service and maintenance This distinction is because operators must meet other safety requirements than the technical service staff The operator performs the dai...

Page 13: ...or death Ensure the work area around the equipment is smooth clean and free from any obstacles Keep in mind that a dangerous situation can always arise Always wear safety glasses and protective shoes...

Page 14: ...let of large amounts of water 4 5 Additional Safety Rules for Flail mower mulchers The operator should be familiar with all functions of the unit Operate the implement from the driver s seat only Pers...

Page 15: ...d local laws governing highway safety and movement of farm machinery on public roads The maximum transport speed for any Victory implement is twenty mph on paved surfaces and ten mph maximum on an unp...

Page 16: ...fire extinguisher handy Ensure you have telephone numbers for the doctor ambulance hospital and fire department 4 8 Safety and Health measures when using Hydraulic fluid Anyone working on installation...

Page 17: ...vent the driveline from Extending beyond the recommended maximum length Bottoming out Reaching a position that allows universal joints to lock Exceeding the maximum allowable angle for the constant ve...

Page 18: ...ls on the unit to advise the user of proper hitch dimensions and maximum safe operating speed Check that proper danger labels are supplied with the driveline concerning these parameters may be found i...

Page 19: ...pment in any way 4 11 Safety Decals and Markings on the FMM Your Heavy duty Flail mower mulcher comes equipped with all safety decals The decals are designed to help you safely operate your implement...

Page 20: ...djustments repair or maintenance and read the manual WARNING Decal Do not stand behind the tractor or between the tractor and implement WARNING Decal Do not stand on moving tractor implements Keep rid...

Page 21: ...close to the machine WARNING Decal Finger Pinch Hazard Driving belts WARNING Decal PTO Shaft Hazard WARNING Decal Finger Pinch Hazard turning components WARNING Decal High Pressure Fluid Hazard Wear...

Page 22: ...t be fitted with an over running PTO clutch These clutches are available through most farm equipment stores NOTICE The addition of an over running PTO clutch may change the length of the PTO driveline...

Page 23: ...ng this Flail mower mulcher calamities arise when unauthorized persons use the machine Working with unfamiliar equipment can lead to careless injuries Read this and the manual for your tractor before...

Page 24: ...nd tractor shield guards are closed before operation Check daily for missing or broken chain links protection or guards Replace worn items at once to reduce the possibility of injury Never exceed the...

Page 25: ...drails and concrete abutments Such impact could cause the broken things to be thrown outward at very high velocities Stop the Flail mower mulcher and tractor immediately upon striking an obstruction T...

Page 26: ...is meant for DO NOT operate the Flail mower mulcher unless all safety guards and protection plates are in place DO NOT leave the machine unattended while it is running CAUTION Keep your hands away fro...

Page 27: ...up assembly NOTICE Before shipping the Flail mower mulcher to you the following service is done in the warehouse Bearings are greased flails are installed adjusted and the bolts are torqued according...

Page 28: ...the mower Never attempt to turn the tractor or travel in reverse with the PTO engaged and the mower in the ground Always raise the mower out of the ground when backing up or attempting to turn Failure...

Page 29: ...ower mulcher as close to the tractor as possible the shaft must not get stuck Always keep the PTO shaft as straight as possible Your PTO shaft will be more efficient and have a longer life if you use...

Page 30: ...skids and rear roller height on both sides Correct as described Ensure that the height adjustments on both sides are the same STEP 4 Raise the mower remove the blocks and place the mower on the ground...

Page 31: ...t adjustment Raise and support the mower with suitable blocks beside the skids Untighten both nuts 1 and 2 Remove bolt 1 and move the skid to the desired position for the mowing height 1 2 or 3 Fit th...

Page 32: ...upport the mower with suitable blocks beside the skids Use the R shaped cotter pins to secure all rear tines at the desired height 7 3 Driving belts tension check and adjustment 7 3 1 Drive belts tens...

Page 33: ...olts 6 8 Use the tensioning bolts to move the driveshaft assembly vertically until the belt tension is correct Move both sides simultaneously Ensure that the driveshaft assembly aligns parallel with t...

Page 34: ...equal length 1 Apply multi purpose grease to the outer shaft inside and reassemble the PTO shaft 2 Assemble the two shaft parts with 1 3 overlapping of inner and outer drivelines Once assembled measur...

Page 35: ...ne name and Type Machine serial number Part name Part number You can find the machine name and serial number in the EC Declaration of Conformity in chapter 1 of this Manual or on the CE Type plate MAN...

Page 36: ...hine and PPE safety procedures are entitled to maintenance or service work Be sure all moving parts on attachments have come to a complete stop before attempting to perform maintenance Periodically ti...

Page 37: ...em Avoid contact with high pressure fluid at all times Liquid under high pressure quickly penetrates clothing or skin resulting in serious injuries Prevent oil leakage or spillage to avoid the risk of...

Page 38: ...easing points Wipe grease nipple with a clean cloth before greasing to avoid injecting dirt and grit Replace and repair broken nipples immediately If nipples do not take grease remove and clean them t...

Page 39: ...ly maintenance Check the bearings of blade spindles for wear and tear If worn disassemble clean or replace them if necessary use grease as required Check the drive belts and tighten them if necessary...

Page 40: ...in the shaft follow this procedure 1 Remove the shaft from the mower and put it on a workbench 2 Pull out both shaft parts 3 Use a screwdriver to pry the tabs out of the plastic sleeves on each end Th...

Page 41: ...irt from the flails and counter knives Inspect for any damaged or worn parts and replace them before subsequent use Always wash dirt debris and salt away immediately after using the mower in dire circ...

Page 42: ...ient grease The angle of the PTO shaft is too big or is gripped The Flail mower fell down the soil sharply Re assemble correctly Rinse the needle and pump grease sufficiently Limit the rising position...

Page 43: ...check the safety decals Replace any worn decals Inspect the flails and rotor for damage or entangled material Repair or replace damaged parts Remove all entangled material from the rotor Lubricate al...

Page 44: ...r of crucial parts in stock is advisable to avoid costly downtime The installation mainly includes unique and complex components that you should always replace with similar ones such as controllable p...

Page 45: ...Operator s Manual Victory FMM Series Page 45 of 54 Version 2 0 10 EXPLODED VIEW DRAWINGS VICTORY FMM Exploded View Slide Frame...

Page 46: ...B982 77 Bonded Washer 2 16 JB982 77 Bonded Washer 12 4 17 TYJ 101 Hinged Bolt M12x1 25x34 2 18 ISO 7241 A Male Quick Coupling 2 19 TYJ 101 Safety Pin 3 20 GB 893 2 86 Circlips For Hole 4 21 GB 893 2 8...

Page 47: ...Operator s Manual Victory FMM Series Page 47 of 54 Version 2 0 VICTORY FMM Exploded View Driveshaft...

Page 48: ...72 1 6 GB T 13871 1 2007 Oil Seal 35x72x8 1 7 EFGC175 104 Driving Shaft 1 8 EFGC175 105 Coupling 1 9 GB T 1096 1979 Key 10x40 1 10 GB T 1096 1979 Key 10x70 1 11 Breather plug 1 12 JBZQ4446 1997 Plug...

Page 49: ...Operator s Manual Victory FMM Series Page 49 of 54 Version 2 0 VICTORY FMM Exploded View Frame and Driving Parts...

Page 50: ...Tension Plate 1 13 MFZ165 111 Gearbox Adjusting Plate 1 14 GB T 97 1 2002 Plain Washer 1 15 GB T93 2000 Spring Washer 8 1 16 GB T 5783 2000 Hexagon Bolt M8x12 1 17 GB T 5782 2000 Bolt M16CH 100 1 18 G...

Page 51: ...g Block With Grease Nipple 1 4 GB T13871 1 2007 Oil seal 50x80x8 1 5 MFZ165 102 Sleeve 1 6 MFZ165 103 Small Pulley 1 7 JB T 7934 1999 Tap Lock 40x65 1 8 MFZ165 109 Flail Hammer 12 16 9 GB T 5782 2000...

Page 52: ...165 013 Roller Holder set 1 2 MFZ165 017 Roller 1 3 MFZ165 105 Roller Bearing Washer 2 4 GB T 281 94 Bearing 2207 2 5 MFZ165 115 Scraper 1 6 JB T 7940 1 1995 Grease Nipple M8 2 7 GB T 96 2 2002 Big Pl...

Page 53: ...The table below gives the correct torque values for various bolts nuts and cap screws Tighten all bolts to the torques specified unless otherwise noted Check the tightness of bolts periodically using...

Page 54: ...h 1 5 3 0 ac 2 0 4 0 ac 2 0 4 0 ac Flails forged galvanized 1500 g 1500 g 1500 g Number of Flails 12 14 16 Material Top Housing 4 mm 4 mm 4 mm Side Walls 6 mm 6 mm 6 mm Paint green Powder Coating Pow...

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