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Vicon Fanex 1134 T, Assembly Instructions Manual

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Vicon Fanex 1134 T Assembly Instructions Manual Download Page 10

Overview

10

Overview 

Designation of 

components

Tines

Rotor gear

Wheel

Tine arm

Drawbar

Parking 
stand

Centre device

Transport lock-
ing bar

Inner side device

Guard frame

Adjusting lever for 

border tedding position

Hydraulic cylinder 
for swivelling

Locking mecha-
nism for bearing 
pins

Outer device

Steering cylinder

Running wheel 
axle

PTO shaft

Outer 

side device

Central transmission

Wheel

Summary of Contents for Fanex 1134 T

Page 1: ...Fanex 1134 T Assembly instructions Original assembly instructions Edition 02 2014 Date of print 04 2014 Language EN Machine number VF69130401 Model VF6913 Document number VF16648889 EN...

Page 2: ...p Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights res...

Page 3: ...er side device and outer device 22 Connecting the side devices 26 Fitting the steering cylinder 28 Fitting the drawbar 29 Final assembly for crate packaging 30 Pallet packaging 31 Requirements 31 Basi...

Page 4: ...is way you will achieve optimum work results and operational safety The assembly instructions form an integral part of the machine and must always be kept to hand This will allow accidents to be avoid...

Page 5: ...you find instructions more quickly The Information pictogram indicates tips and additional information The grease gun indicates lubrication points The brush indicates that grease must be applied Swit...

Page 6: ...the assembly are provided with the relevant accident prevention regulations as well as generally applicable health and safety and road safety regulations All personnel involved in the assembly must be...

Page 7: ...the instructions A part conforms to the requirements only if it is an original part or if it is expressly approved by the manufacturer Hazard areas Do not leave the engine running in enclosed spaces...

Page 8: ...vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right The rotation of screws and nuts etc is always viewed from...

Page 9: ...1 into the fastening hole Twist the inner sleeve of the double dowel pin by at least 90 and slide it into the outer sleeve Push both sleeves fully into the fastening hole Use the dowel pins correctly...

Page 10: ...g stand Centre device Transport lock ing bar Inner side device Guard frame Adjusting lever for border tedding position Hydraulic cylinder for swivelling Locking mecha nism for bearing pins Outer devic...

Page 11: ...rate packaging Preassembledrunning wheel with axle Rotor disc Centre device Outer side device Guard frame Adjusting lever for border tedding position Hydraulic cylinder for swivelling Inner side devic...

Page 12: ...w 12 Assembly group for pallet packaging Right hand outer device Tine support PTO shaft Centre device Left hand outer device Wheel Protective yoke Left side device Right hand side device Small parts D...

Page 13: ...Bearing plate for the drawbar eye bolt and spring for the drawbar hydraulics Scouring protection coil Assembly parts for protective yoke Assembly parts for warning signs Assembly parts for drawbar Ass...

Page 14: ...s Lighting equipment set USA For use in the USA and Canada Rear light Electric cable Warning sign holder Speed sticker holder rear reflectors cable ties Warning sign SMV sign Holder right hand side SM...

Page 15: ...REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine...

Page 16: ...4 page 19 Running wheel axles 5 and 6 page 23 Running wheel axles 7 and 8 page 24 Pay attention to the position of the running wheel axles When fitting the running wheel axles make sure that they are...

Page 17: ...remove the machine elements from the crate The inner side devices are fitted to the centre device ex works Loosen all fastenings wires lashing straps Use a crane to raise the centre devices and inner...

Page 18: ...l swing brakes Wheels 1 4 are equipped with wheel swing brakes During assembly ensure that the running wheel axles are fitted and screwed in the correct position on the centre and inner side devices R...

Page 19: ...n loosen the bolt 3 by half a turn 180 Secure the M10 nut 9 to a tightening torque of 75 Nm 55 ft lbs When securing the nut care must be taken to ensure that the running wheel axle 1 and the bolt 3 do...

Page 20: ...stment All wheel swing brakes must be adjusted to the same force The braking force can be checked using a spring balance Adjust the wheel swing brakes to 50 70 N 12 16 lbf using a spring balance Measu...

Page 21: ...cess for all wheels Removing assembly stands Using a crane lift the centre and side devices and hold in position Remove the assembly stands Using the crane set down the centre and side devices and sec...

Page 22: ...nings wires lashing straps Use a crane to raise the outer side devices and outer devices place them on assembly stands and secure them Pay attention to the position of the rotor discs Pay attention to...

Page 23: ...rrect position Fasten the running wheel axle with dowel pins Using the double dowel pins page 9 Lubricate the running wheel axle Pay attention to the position of the running wheel axles Overview of th...

Page 24: ...Place 5 washers 3 on the axle Fit the adjusting lever Fix the axle with a dowel pin and secure the dowel pin with a lock pin If you have difficulty positioning the sealing rings you can temporarily lo...

Page 25: ...the wheel onto the running wheel axle Fasten the wheel with a washer and nut Attach the wheel cap Lubricate the axle at the grease fitting 20 Nm 10 9 8 No Quantity Part 8 2 M16 washer 9 2 M16 x 8 whee...

Page 26: ...s of side device and align outer devices accordingly All rotor discs on one side of the machine point in the same direction The rotor discs on the other side of the machine point in the opposite direc...

Page 27: ...ections with a brush Fit bearing flange 2 on both sides and screw tight Insert washers 4 between the machine parts and secure with circlip 5 Fit washer 6 and secure with circlip 5 Fit canvas 8 Remove...

Page 28: ...lescopic tube up to the bolt Lubricate the bolt connections with a brush Connect the steering cylinder fork with the rotatable arm Using bolts assemble the steering cylinder fork on the rotatable arm...

Page 29: ...ssembled drawbar 1 and move to the correct position on the centre device Screw the preassembled drawbar with supports 6 7 onto the centre device 1 2 3 4 5 2 3 4 3 2 6 7 1 2 2 2 3 3 3 4 4 5 6 7 No Quan...

Page 30: ...preassembled outer devices are connected to the centre device The rotor discs and the universal joints are in the correct position Now proceed as follows Fitting the guard cone page 36 Fitting the cr...

Page 31: ...e REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine...

Page 32: ...f and behind the wheels Transport locking device Do not remove the transport locking devices Do not remove the transport locking device until explicitly instructed to do so in the assembly instruction...

Page 33: ...pallet Secure the lifting gear on the running wheel axles of the left hand side device and secure it Remove the left hand side device from the pallet Use lifting gear to secure the machine against ti...

Page 34: ...evices for transport Removing the front guard frame Retain screws washers and nuts for later assembly Removing the rear guard frame The rear guard frames are fitted on the front side devices and the o...

Page 35: ...pindle Turn the spindle anticlockwise The spindle screws into the spindle nut The hydraulic cylinder screws onto the spindle Turn the spindle evenly until the spindle nut is in the centre Only connect...

Page 36: ...Pallet packaging 36 Fitting the guard cone Fit the guard cone to the central transmission Secure the guard cone with a jubilee clip Guard cone Jubilee clip...

Page 37: ...nd Loosen the top bolt on the drawbar support Undo and remove the bottom bolt on the drawbar support Fold the drawbar forward with suitable lifting gear Set the drawbar down on an assembly stand in th...

Page 38: ...drawbar spring into the support on the drawbar Fit the eye bolt through the hole in the centre device screw tight and secure with a locknut Adjusting the drawbar spring Adjust clearance A to 5 mm Draw...

Page 39: ...drawbar spring Undo the drawbar spring bolt Remove the safety splint from the pin Insert the pin for the hydraulic cylinder in the rear hole Secure the pin with a split pin Lower the drawbar Adjusting...

Page 40: ...ort locking device Remove the transport bracket and retighten the bolts Swing down the side device and set it down carefully on the assembly stands Carry out the same worksteps on the second outer dev...

Page 41: ...t position Fasten the running wheel axle with dowel pins Using the double dowel pins page 9 Lubricate the running wheel axle Pay attention to the position of the running wheel axles Overview of the ru...

Page 42: ...Place 5 washers 3 on the axle Fit the adjusting lever Fix the axle with a dowel pin and secure the dowel pin with a lock pin If you have difficulty positioning the sealing rings you can temporarily l...

Page 43: ...the wheel onto the running wheel axle Fasten the wheel with a washer and nut Attach the wheel cap Lubricate the axle at the grease fitting 20 Nm 10 9 8 No Quantity Part 8 2 M16 washer 9 2 M16 x 8 whe...

Page 44: ...wbar eye and the coupling device Couple the machine and secure the drawbar eye with the pin Lower tractor s lower links if using the upper hitch Lower the lower links on the tractor The lower links ca...

Page 45: ...ging The side devices with the preassembled outer devices are connected to the centre device The rotor discs and the universal joints are in the correct position Now proceed as follows Follow the inst...

Page 46: ...ety chain to the drawbar as illustrated Document box Fasten the document box to the drawbar as illustrated Drawbar 1 2 No Quantity Part 1 1 Crank 2 1 8 x 50 dowel pin Safety chain No Quantity Part 1 1...

Page 47: ...out uncontrollably Damage to the machine may be caused as a result There is an increased risk of tipping and injury in a position at right angles to the direction of the slope No persons within the sl...

Page 48: ...position page 49 2 Aligning the side devices in the work position page 50 3 Aligning the running wheels page 51 1 Align the side devices in the transport position by turning the clevis 2 Align the sid...

Page 49: ...sition The side devices are aligned at 90 to the centre device and the side devices are parallel to one another Reduce the length of the hydraulic cylinder piston rod on the right hand side device Und...

Page 50: ...duce the stroke of the hydraulic cylinder on the right hand side device Undo the lock nut Turn in the stroke adjuster on the hydraulic cylinder Tighten the lock nut Increase the stroke of the hydrauli...

Page 51: ...e steering cylinder Proceed as follows Place a flat bar on running wheels 3 and 5 Place a flat bar on running wheels 4 and 6 Use a try square to check from the rim edge whether the running wheels are...

Page 52: ...the rotor and the tine position Depending on the direction of rotation of the rotors tine supports are fitted on the left or right Aligning the tine supports 1 2 3 4 5 6 7 8 Aligning the tine support...

Page 53: ...ough the rotor disc and tine support and fasten with a washer and nut Do not fully tighten the nut Align the tine support and fasten from below using a serrated flange bolt Tighten the serrated flange...

Page 54: ...the drawing Note the correct position of the front guard frames 1 2 3 4 6 8 8 8 3 5 9 9 9 10 10 10 7 7 7 400 mm 550 mm 5 9 9 9 No Quantity Part 1 2 Guard frame rear 2 2 Guard frame front 3 6 Caps 4 8...

Page 55: ...d Unscrew the two upper M10 x 45 bolts A from the guard bar Fasten the chock retaining plate 3 to the guard bar with the M10 x 45 bolts Fasten the two brackets 2 on the chock retaining plate 3 with 4...

Page 56: ...holders to both side devices as shown in the drawing Fit the warning sign holder 1 to the guard bar Continue with Signalling equipment and warning signs EU page 57 or Signalling equipment and warning...

Page 57: ...it the sticker holder 2 to the left hand warning sign Attach the sticker 6 Fit the lighting equipment 7 and 8 to the warning signs Attach the reflectors 9 on the warning signs 7 8 2 6 1 9 3 3 A 5 5 4...

Page 58: ...ing sign 2 Fit the warning sign with the lighting equipment to the warning sign holder A Attach reflective films to the warning sign 1 3 4 5 6 7 8 9 10 2 A No Quantity Part 1 2 Lighting equipment 2 2...

Page 59: ...r Unscrew the two upper M10 x 45 bolts A from the guard bar Fasten the holder for the SMV sign 11 to the guard bar with the M10 x 45 bolts Fit the SMV sign 12 to the holder 11 A 11 15 14 13 12 No Quan...

Page 60: ...ctric lines are connected to the lighting equipment ex works When switching from transport to work position check whether the loops are protected against pulling and shearing Route the electrical cabl...

Page 61: ...llowing The guard tube is at least 5 cm shorter The overlap of the forming tubes for the drive is at least 37 cm Guard tube Profile section tube Profile section tube Guard tube Switch off the tractor...

Page 62: ...he cut edges of the guard tubes and forming tubes to ensure that they are smooth and clean Fitting the PTO shaft Make sure that you fit the PTO shaft in the correct installation position There is a ma...

Page 63: ...re the crank with the crank locking device to ensure it does not twist The tines should lightly touch the ground Adjusting the tines The ejection angle of the spring tines is adjusted by means of tape...

Page 64: ...locking mechanism page 64 Measure the braking force using the spring balance page 65 Set the wheel swing brake page 65 Release the running wheel locking mechanism Pull the safety splint to release th...

Page 65: ...e outside and secure with a knot Guide the cable around the wheel to the outside as shown in the illustration Hook the spring balance onto the cable and pull outwards at 90 until the wheel starts to p...

Page 66: ...roken off part from being lost Machines following behind e g straw cutters are then not damaged by lost tines in the fodder The flexible plastic containers can be easily clamped tight and then release...

Page 67: ...ission Slide the swathing gear with the protective pot onto the central transmission shaft and secure it with a circlip Secure the swathing gear with a clamping bolt Fit the PTO shaft on the side shaf...

Page 68: ...unit 1 Right hand cylinder for swivelling the running wheels Left hand cylinder for swivelling the running wheels Left hand cylinder for swivelling the side devices Right hand cylinder for swivelling...

Page 69: ...indicator Right hand brake light Right hand rear light Right hand side light Yellow White Red Brown Black White Left hand side light White Black Black Connector and socket 7 pin in accordance with ISO...

Page 70: ...Circuit diagrams 70 Lighting equipment USA...

Page 71: ...draulic components Grease all lubrication points as described in the operating manual Referring to the operating manual adjust the machine and carry out a trial run Environment Dispose of packaging ac...

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