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PCS-200ESB with LIN-304S / LIN-306S_Intsallation_Contents_Rev. 1

PCS-200ESB Measuring Chains

with LIN-300 Series Signal Conditioner

Front End Installation Manual

(P/N: 9428-25I2A-311)

Applies to measuring chain model #: LIN-304S-6I-0.3/4.3

LIN-306S-6I-0.3/6.3

This manual divides into the following sections:

Section 1: Overview of the PCS-200ESB Measuring Chain

Section 2: Installation of the PCS-200ESB Universal Proximity Probe

Section 3: Installation of the LIN-300 Series Protection Box

Section 4: Installation of the LIN-300 Series Linearization Modules

Summary of Contents for LIN-300 Series

Page 1: ...al P N 9428 25I2A 311 Applies to measuring chain model LIN 304S 6I 0 3 4 3 LIN 306S 6I 0 3 6 3 This manual divides into the following sections Section 1 Overview of the PCS 200ESB Measuring Chain Sect...

Page 2: ...Copyright VibroSystM Inc 2010 2 PCS 200ESB with LIN 304S LIN 306S_Intsallation_Contents_Rev 1 O...

Page 3: ...clamping the integral cable 15 2 3 General specifications of the PCS 200ESB sensor 16 3 INSTALLATION OF THE LIN 300 PROTECTION BOXES 3 1 Installation of the 10X6X3 ABS Protection Box 17 3 1 1 Prelimi...

Page 4: ...nal power source 33 4 2 2 1 Field assembly of an M12 connector onto extension cable 33 4 2 2 2 Connection of the M12 extension cable Power Input and Signal Output 34 4 2 3 Connection of modules in a p...

Page 5: ...O 1 OVERVIEW OF THE PCS 200ESB MEASURING CHAINS WITH LIN 300 SERIES CONDITIONERS Figure 1 Typical PCS 200ESB LIN 300 Series measuring chains installation LIN 304S OR LIN 306S LINEARIZATION MODULES IN...

Page 6: ...ies Signal Linearization Module either a LIN 304S 6I 0 3 4 3 Linearization Module for a 4mm 157 mils detection range b LIN 306S 6I 0 3 6 3 Linearization Module for a 6mm 236mils detection range Option...

Page 7: ...vice personnel Safety and electrical symbols that appear in this manual and on the material 1 2 Planning and installation requirements Respect the following guidelines when planning your equipment con...

Page 8: ..._Overview_Rev 2 O 1 3 General specifications of measuring chains Operation Sensor PCS 200ESB Matching linearization modules LIN 304S 6I 0 3 4 3 LIN 306S 6I 0 3 6 3 Output 4 to 20 mA linearized signal...

Page 9: ...t of the PCS 200ESB sensor must be of conductive semi conductive material The integral cable on the standard PCS 200ESB is protected on its full length by flexible stainless steel cable armor Figure 2...

Page 10: ...avoid crosstalk special care must be taken while routing the integral cables Two cables should never be inserted in the same conduit Never install integral cables in parallel close to one another Keep...

Page 11: ...brackets 2 2 Step by step installation of the PCS 200SB sensor The installation of PCS 200ESB normally includes the following steps choosing the sensors location fabrication of mounting brackets inst...

Page 12: ...brackets Factors to be considered when machining the mounting bracket The mounting bracket must be installed at a perfectly stable location The sensor is 3 4 in diameter with 3 4 16 UNF thread It can...

Page 13: ...d measure signal output The distance is correct when the conditioner output reads precisely 12 mA Grounding The principle of operation of the PCS 200ESB sensor requires adequate high frequency groundi...

Page 14: ...th a ohmmeter for an open circuit condition between the mounting bracket and insulated bearing 2 Place a temporary cable between the sensor casing and insulated bearing to create a short circuit path...

Page 15: ...d cables over the whole distance from PCS 200ESB sensors to LIN 300 Series linearization modules Figure 11 Cable secured with cable clamps Caution To prevent damage to the cable do not force beyond th...

Page 16: ...range Environmental Temperature range 50 to 200 C 58 to 392 F Humidity Up to 95 non condensing Connection Integral Cable Type Triaxial Length 5 5 m 18 ft minimum Connector Male SMA with ground lug sta...

Page 17: ...idtight connectors Prepare the openings on the protection box and set the liquidtight connectors in place before fastening the protection box To determine the best location for the protection box surv...

Page 18: ...anchors 4 bolts M6 1 00 x 16 mm 4 spring lockwashers 1 4 4 flat washers 1 4 4 brackets 4 spring lockwashers 10 32 4 flat washers 10 32 4 screws 10 32 x 1 2 Figure 3 Protection Box Installation kit 3...

Page 19: ...ace the anti vibration rubber mounts added to the mounting brackets Before deciding on the location for the holes make sure that the liquidtight connectors will not be too close to the LIN conditioner...

Page 20: ...ing a protection box on the stator or machine casing 1 Drill refer to Figure 6 Mounting holes location and thread into the structure refer to Figure 7 Fastening the ABS protection box on steel 2 Faste...

Page 21: ...Anchor setting punch for concrete anchors 2 Fasten the ABS protection box as shown refer to Figure 8 Fastening the ABS protection box on concrete Figure 8 Fastening the ABS protection box on concrete...

Page 22: ...tached with liquidtight connectors Prepare the openings on the protection box and set the liquidtight connectors in place before fastening the protection box Figure 10 Front view of the 14x12x8 protec...

Page 23: ...4 5 bolts 1 4 20 x 5 8 1 bolt 1 4 20 x 1 1 4 4 concrete anchors 2 copper lugs 1 ground copper wire 5m 2 liquidtight strain relief connector 2 nylon locknuts 3 4 2 rubber adapters for liquidtight strai...

Page 24: ...embly 2 Fastening the protection box 3 Grounding the protection box 3 2 5 Preparing the holes for the liquidtight connectors and grounding assembly 1 As a precaution before drilling the protection box...

Page 25: ...er grounding wire To determine the location for the holes keep in mind the components on the mounting panel Make sure the compo nents will not get in the way of the connectors once the mounting panel...

Page 26: ...strain relief connectors Refer to Figure 16 Mounting the liquidtight strain relief connectors 6 Install the connectors 7 Reinsert the mounting panel Figure 16 Mounting the liquidtight strain relief c...

Page 27: ...n box on steel 2 Fasten the protection box as shown Figure 18 Fastening the protection box on steel Mounting a protection box on concrete 1 Drill into the concrete wall refer to Figure 17 Mounting hol...

Page 28: ...operation integrity For best grounding provide the shortest path possible between the protection box and the grounded structure 1 Drill and tap a hole in a grounded structure Make it as close as possi...

Page 29: ...tection Boxes_Installation Rev 0 O 3 Cut the copper wire and fasten it to the outside of the protection box as shown in Figure 22 Fastening the grounding wires to the protection box Figure 22 Fastenin...

Page 30: ...Copyright VibroSystM Inc 2010 30 LIN 300 Protection Boxes_Installation Rev 0 O...

Page 31: ...ernal Power Supply panel The extension cable can be assembled on site using 4 conductor shielded cable and an M12 connector or a standard molded M12 cable assembled can be used The standard cable offe...

Page 32: ...ls needed fish tape to pull M12 extension cable inside the protective conduit wire stripper assorted miniature flat screwdriver 4 2 Step by step installation 4 2 1 Connection of the SMA triaxial cable...

Page 33: ...ding braid back 4 Remove foil and nylon thread under the shielding braid 5 Strip 5 mm off the insulation of the wires Install the wires to the female connector the pin out table push together and fast...

Page 34: ...quipped with an internal ratchet element preventing unintentional loosening of the compression nut M12 connectors with this feature produce a clicking sound when turning the compression nut When the r...

Page 35: ...be connected the power source cable to the Power In AC DC terminals the signal output extension cable to the Out1 and Out2 terminals Nominal input for miniature power supply AC Input voltage 100VAC 2...

Page 36: ...eral instruments may be connected to a circuit protected by a circuit breaker but each instrument must have its own disconnect device A power source cable must be routed to the LIN 300 protection box...

Page 37: ...conductor may be fitted with a crimped ferrule if desired 4 Connect each pair of wires to the proper terminals Figure 30 Signal output cable connected to OUT1 and OUT2 terminal blocks Note A pair of t...

Page 38: ...he status of the LIN 300 Series signal conditioner The sequence at startup is as follows 1 an orange flash followed by 2 a green flash followed by 3 a green or red pulsation A green pulsation one brie...

Page 39: ...to 6 3 mm 12 to 248 mils Output 4 to 20 mA Sensitivity 2 667 mA mm 67 8 A mil Accuracy 3 of reading at mid range Repeatability 0 3 of reading at mid range Interchangeability 3 of reading at mid range...

Page 40: ...Copyright VibroSystM Inc 2010 40 LIN 304S and LIN 306S Specifications_Rev 1 O...

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