Viadrus VULCANUS Manual For Operation And Installation Download Page 31

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tin

INLET

SERVICE

BOX

SERVICE

BOX

Color of conduit:
BK

Black

Brown

Blue

GNYE

Green-yellow

GREY

Grey

WHITE

White

YELOW Yellow
RED

Red

BT1

SAFETY THERMOSTAT

VENTILATOR SUPPLY

PWM

VENTILATOR SPEED REGULATION

FUEL FEEDER

MIXING VALVE

BOILER PUMP

HEATING CIRCUIT PUMP

HW CHARGING PUMP

HEATING CIRCUIT TEMPERATURE

BT3

HW TEMPERATURE (THERMOSTAT)

BOILER OUTLET TEMPERATURE

FUEL FEEDER TEMPERATURE

OUTSIDE TEMPERATURE

ROOM DEVICE

MOTOR THERMAL PROTECTION

SERVICE

BOX

SERVICE

BOX

SERVICE

BOX

Summary of Contents for VULCANUS

Page 1: ...Hercules U26 Návod k obsluze VULCANUS MANUAL FOR BOILER OPERATION AND INSTALLATION ...

Page 2: ...t hand design 23 5 2 8 Wiring diagram 28 6 Boiler operation by user 32 6 1 Control regulation and security elements 32 6 1 1 Saphir regulator 32 6 1 2 Safety thermostat 36 6 1 3 Temperature sensor on the fuel feeder 36 6 1 4 Emergency fire extinguishing system 36 6 1 5 Forced withdrawal of superfluous heat 36 6 2 SAPHIR regulator parameters 36 6 2 1 Description of SAPHIR regulator parameters 45 6 ...

Page 3: ...nance low operating costs high efficiency 2 Boiler technical data Tab no 1 Boiler dimensions technical parameters Size 4 sect 5 sect 6 sect 7 sect Boiler weight small reservoir kg 465 517 569 621 large reservoir kg 496 547 598 649 Water space volume dm 3 60 71 9 83 8 95 8 Diameter of smoke socket mm 156 Fuel reservoir capacity small dm 3 269 Fuel reservoir capacity large dm 3 528 Boiler dimensions...

Page 4: ...to 87 Flue gas temperature C 110 195 90 170 85 165 80 150 Flue gas mass flow at outlet kg s 1 0 007 0 014 0 010 0 017 0 012 0 021 0 014 0 024 Tab no 2c Thermal technical parameters of the boiler during combustion of wood pellets Size 4 sect 5 sect 6 sect 7 sect Nominal output kW 20 25 30 35 Regulated output kW 6 20 7 5 25 9 30 10 5 35 Fuel consumption at nominal output kg h 1 4 85 6 06 7 26 8 47 F...

Page 5: ...ntent Specific sulphur content g MJ Tar content in dry matter Tar content in combustible matter Screened lignite nub 2 10 25 17 6 9 8 in anhydrous condition max 20 0 77 0 44 15 1 15 71 The pellets must comply at least with on of the following directions or standards Direction no 14 2000 MŽP ČR DIN 517 31 ÖNORM M 7135 Specified pellets granularity between 6 and 8 mm Maximum fuel water content 12 As...

Page 6: ...6 Length 4 5 6 7 L mm 754 865 976 1087 L1 mm 498 609 720 831 Fig no 1 Main dimensions of boiler right version dimensions after the slash apply to the variant with a large reservoir ...

Page 7: ...n of the combustion chamber front 14 Partition of the combustion chamber 15 Deflector 16 Ash pan 17 Fuel feeder 18 Geared engine 19 Ventilator 20 Fuel reservoir 21 Service board 22 Filling and drain taps G 23 Heating a return water flanges 24 Safety valve 25 Stopper with male thread Js 1 2 26 Stopper of boiler Js 1 2 27 Stopper of keg Ø 52 5 mm 28 Hook 29 Ceramics front 30 Ceramics lower 31 Firecl...

Page 8: ...fastened to the front section The folding grate is positioned behind the cleaning door 6 Under the cast iron body there is positioned the burner with mixer see Fig no 3 that consists of cast iron grate and retort We use 4 types of cast iron grates with regard to the size of the boiler and fuel used The various types of grates are marked with an identification symbol see Figure 3 a detail In table ...

Page 9: ...regulations A solid fuel boiler can only be installed by a firm holding a valid concession for boiler installation and maintenance A project according to the valid regulations must be prepared for the installation The heating system must be filled with water that meets the ČSN 07 7401 requirements especially its harness must not exceed the required parameters Recommended values Hardness mmol l 1 C...

Page 10: ...Selection and erection of electrical equipment Common rules ČSN 33 2130 ed 2 Low voltage electrical installations Internal electric distribution lines ČSN 33 2180 Electrical regulations Connection of electric instruments and appliances ČSN 34 0350 ed 2 Safety requirements for flexibile cords and cables EN 60 079 10 Electrical regulations Regulations for electrical equipments at the places with exp...

Page 11: ...rete bricks ceramic tiles mortars fireproof plasters A2 combustible with difficulty acumin izumin heraklit lignos boards and basalt felt fibreglass boards B hardly combustible Beech and oak wood hobrex boards plywood werzalit umakart sirkolit C D medium combustible Pinewood larch whitewood chipboard and cork boards rubber flooring E F easily combustible Asphaltboard fibreboards cellulose materials...

Page 12: ...12 Fig no 4 Boiler positioning in the boiler room Fig no 5 VULCANUS boiler the right version with a small reservoir with the open fuel reservoir ...

Page 13: ... circuit Legend to Fig no 6 and 7 A6 QAA 88 device BT1 Safety thermostat B2 Boiler outlet temperature sensor B3 HW temperature sensor B5 Fuel feeder temperature sensor B9 Outside temperature sensor EX Expansion vessel M1 Fuel feeder motor M2 Air fanmotor PV Safety valve Q1 Boiler primary circuit pump Y3 HW heating three way valve V1 Thermostatic valve ZK Clack valve ...

Page 14: ...ostat BT3 Thermostat HW B1 Heating branch temperature sensor B2 Boiler outlet temperature sensor B5 Fuel feeder temperature sensor B9 Outside temperature sensor EX Expansion vessel M1 Fuel feeder motor M2 Air fan motor PV Safety valve Q1 Boiler primary circuit pump Q2 Heating circuit pump Q3 HW charging pump Y1 Heating circuit three way mixing valve drive V1 Thermostatic valve V2 Stop valve ZK1 Cl...

Page 15: ... SQK34 00 Siemens After the connection of the three way mixing valve it is necessary to check whether the valve opens in case heating is required If it be to the contrary revert the phases L Y1 and L1 Y2 It is also important to observe the correct hydraulic connection of three way mixing valve according to the enclosed manual Recommendation for the check Select the value 4 in P 20 parameter which ...

Page 16: ...onnection accessories for basement shell gripping to the basement washer 8 4 4 pc nut M8 4 pc ash pan boiler mastic tube 310 ml bushings PG 13 5 2 pc bushings PG 11 2 pc stud bolt M10 x 30 4 pc and washers 10 4 pc for gripping the fuel feeder set to the basement hexagon head screws M8 x 20 4 pc and washers 8 4 pc for gripping the fuel reservoir to the fuel feeder filling and drain tap Js 1 2 1 pc ...

Page 17: ...s not included in the boiler standard price 5 2 Installation procedure 5 2 1 Installation of boiler drum with the basement 1 Position the boiler drum with basement on the substructure pad into the horizontal position 2 Insert the sealing between the heating water flange and boiler then mount by means of four screws to the boiler follow the boiler room dispositions By welding connect the heating wa...

Page 18: ... Location of components and ceramics inside the boiler 1 Grate 2 Deflector 3 Hook 4 Bottom ceramics 5 Top ceramic plate 6 Partition of the combustion space 7 Partition of the combustion space front 8 Front ceramics ...

Page 19: ...19 5 2 2 Shells assembly Fig no 12 Boiler shell ...

Page 20: ...w the holder with the safety thermostat to the left shell of basement 2 pc screw ST 4 8 x 13 see detail A Note lead the safety thermostat capillary between the shell and insulation The electric connection of safety thermostat is done before jacketing the boiler The cable goes in the bushing through the side part of the basement shell depending on the design either in the left or right part of base...

Page 21: ... M10 x 30 4 pcs 3 Washer 10 5 4 pcs 4 Nut M10 5 Ventilator 6 Screw M6 x 16 4 pcs 7 Washer 6 4 4 pcs 8 Nut M6 4 pcs 9 Fuel reservoir 10 Screw M8 x 20 4 pcs 11 Nut M8 4 pcs 12 Washer 8 4 8 pcs 13 Adjustable foot 2 pcs Fig no 13 Fuel reservoir and feeder assembly ...

Page 22: ...n the screws ATTENTION Before the fuel reservoir is loaded with fuel it is necessary to check the free rotation of fuel feed screw 5 2 4 Mounting of the service board to the fuel reservoir Fig no 14 Mounting of the service board to the fuel reservoir 1 Screw the service board to the side of fuel reservoir 2 Carry out the wiring system according to diagram in chap 5 2 8 3 To stick the sticker LED o...

Page 23: ...the reservoir replace the valve 1 Clearing opening cover 2 Sensor holder Fig no 15 Assembly of the emergency fire extinguishing equipment 5 2 7 Boiler conversion from right hand design to the left hand design Boiler conversion after delivery before installation We remove the grate and pull out the burner with mixer from the basement the connection accessories are as follows 6 pc screw M10 x 30 12 ...

Page 24: ... from the basement the connection accessories are as follows 6 pc screw M10 x 30 12 pc washer 10 5 6 pc nut M10 Unscrew the the blind flange insulation holder bracket of insulation from the left side of the base see Fig No 17 detail B and install them on the right side the connecting material is as follows 4 screws M10 x 30 8 pc washer 10 5 4 pc nut M10 Remove the old sealant It is necessary to se...

Page 25: ...crew M6 x 16 4 pcs 5 Fuel reservoir 6 Nut M8 4 pcs 7 Washer 8 4 8 pcs 8 Screw M8 x 20 4 pcs 9 Fuel feeder 10 Screw M10 x 20 4 pcs 11 Washer 10 5 4 pcs Fig no 16 Boiler conversion from the right hand to left hand design fuel reservoir and feeder disconnection ...

Page 26: ... We apply mastic to the fuel feeder flange and connect it to the boiler basement the connection accessories are as follows 4 pc screw M10 x 20 4 pc washer 10 5 We turn the motor in such a way that it is in the rear when viewing the boiler from the front We remove the old sealant from the flange of the fuel feeder and we apply a reasonable amount of a new sealant to the seating surface Then we conn...

Page 27: ...27 Fig no 18 VULCANUS boiler left hand design ...

Page 28: ...mal protection BT1 Safety thermostat H1 Safety thermostat signalling K1 Fuel feeder motor relay K3 K4 Relay of the safety circuit M1 Fuel feeder motor M2 Air fan motor X10 Ventilator socket X10 1 Ventilator plug Q1 Boiler primary circuit pump Y3 HW three way valve S1 Regulator system reverser S10 Manual fuel move key S11 Fan manual start key RVS see chap Superior control Fig no 19 Elementary wirin...

Page 29: ...EED REGULATION M1 FUEL FEEDER Q1 BOILER PUMP Y3 HW THREE WAY VALVE B3 HW TEMPERATURE B2 BOILER OUTLET TEMPERATURE B5 FUEL FEEDER TEMPERATURE B9 OUTSIDE TEMPERATURE A6 ROOM DEVICE TB MOTOR THERMAL PROTECTION SERVICE BOX SERVICE BOX Color of conduit BK Black BN Brown BU Blue GNYE Green yellow GREY Grey WHITE White YELOW Yellow RED Red SERVICE BOX ...

Page 30: ... H1 Safety thermostat signalling K1 Fuel feeder motor relay K2 Heating branch pump relay K3 K4 Relay of the safety circuit M1 Fuel feeder motor M2 Air fan motor X10 Air fan motor socket X10 1 Ventilator plug Q1 Boiler primary circuit pump Q2 Heating circuit pump Q3 HW charging pump S1 Regulator system reverser S10 Manual fuel move key S11 Ventilator manual start key Y1 Drive of heating circuit thr...

Page 31: ... RED Red BT1 SAFETY THERMOSTAT M2 VENTILATOR SUPPLY M2PWM VENTILATOR SPEED REGULATION M1 FUEL FEEDER Y1 MIXING VALVE Q1 BOILER PUMP Q2 HEATING CIRCUIT PUMP Q3 HW CHARGING PUMP B1 HEATING CIRCUIT TEMPERATURE BT3 HW TEMPERATURE THERMOSTAT B2 BOILER OUTLET TEMPERATURE B5 FUEL FEEDER TEMPERATURE B9 OUTSIDE TEMPERATURE A6 ROOM DEVICE TB MOTOR THERMAL PROTECTION SERVICE BOX SERVICE BOX SERVICE BOX ...

Page 32: ... the requirement for heat has ceased the boiler goes over to the attenuation regime The minimum boiler temperature is kept in the attenuation regime Boiler pump the pump is switched on when 55 C has been reached set by the manufacturer The pump is switched off when the temperature has dropped by 5 C against the setting by the manufacturer In the attenuation regime the pump is switched on at the te...

Page 33: ...cted from mains the antifreeze protection is active by means of pumps In an extreme case also the fuel fire penetration into reservoir pellets used the fuel can occur At the switched off boiler but not disconnected from mains the protection against fuel fire penetration into reservoir is active In case of a long term electricity outage pellets should be removed from the burner in order to prevent ...

Page 34: ...s not used Thermostatic valve Filling valve series VTC312 external thread or VTC 512 Three way valve V4044C only in case boiler is used for HW heating Warm water sensor QAZ36 only in case boiler is used for HW heating HMI service unit for Saphir regulator operation ACX84 910 ALG only by request Equithermal control without space effect Outside sensor QAC34 101 Thermostatic valve Filling valve serie...

Page 35: ...d Thermostatic valve Filling valve series VTC312 external thread or VTC 512 Three way mixing valve VBI31 20 with drive SQK34 00 Heating branch sensor QAD36 101 Water heater thermostat type 7K1 6R326 00A only in case boiler is used for HW heating HMI Service unit for Saphir regulator operation ACX84 910 ALG only by request Equithermal control without space effect Outside sensorQAC34 101 Thermostati...

Page 36: ...tration into the feeder 95 o C temperature reached on the feeder the BVTS TS 130 STS 20 valve opens the water inlet into the hopper in order to extinguish the burning fuel once the temperature on sensor has dropped by 6 C the water inlet will be closed 6 1 5 Forced withdrawal of superfluous heat 6 1 5 1 Forced withdrawal of superfluous boiler heat In case the boiler temperature has exceeded 90 C s...

Page 37: ...Boiler temperature increase from HW o C 15 5 20 1 P 50 Boiler primary pump man auto 1 0 1 1 P 51 Boiler primary pump off on 0 1 1 P 52 Boiler primary pump slowing down min 5 0 60 1 P 53 Boiler primary pump switch on temperature o C 55 20 60 1 P 54 Day of boiler primary pump spinning 5 0 8 1 P 55 Heating circuit pump man auto 1 0 1 1 P 56 Heating circuit pump off on 0 1 1 P 57 Heating circuit pump ...

Page 38: ...51 Feeder Y1 lignite 4 sect s 77 55 95 1 Feeder Y1 lignite 5 sect s 68 50 95 1 Feeder Y1 lignite 6 sect s 47 30 80 1 Feeder Y1 lignite 7 sect s 45 25 75 1 P 152 Feeder X2 lignite 33 33 0 P 153 Feeder Y2 lignite 4 sect s 41 28 65 1 Feeder Y2 lignite 5 sect s 38 20 70 1 Feeder Y2 lignite 6 sect s 26 15 60 1 Feeder Y2 lignite 7 sect s 23 12 50 1 P 154 Feeder X3 lignite 66 66 0 P 155 Feeder Y3 lignite...

Page 39: ...eder Y4 hard coal 7 sect s 10 3 20 1 P 178 Feeder runtime in the attenuation hard coal s 40 10 240 1 P 179 Standstill time delay feeder in the attenuation hard coal min 0 0 0 P 200 Ventilator X1 hard coal 16 15 53 1 P 201 Ventilator Y1 hard coal 4 sect 17 5 60 1 Ventilator Y1 hard coal 5 sect 16 5 60 1 Ventilator Y1 hard coal 6 sect 28 5 80 1 Ventilator Y1 hard coal 7 sect 33 33 0 P 202 Ventilator...

Page 40: ... 5 50 1 Ventilator Y1 pellets 6 sect 20 5 60 1 Ventilator Y1 pellets 7 sect 33 33 0 P 222 Ventilator X2 pellets 16 10 25 1 P 223 Ventilator Y2 pellets 4 sect 22 5 60 1 Ventilator Y2 pellets 5 sect 24 5 60 1 Ventilator Y2 pellets 6 sect 35 5 70 1 Ventilator Y2 pellets 7 sect 66 66 0 P 224 Ventilator X3 pellets 26 18 40 1 P 225 Ventilator Y3 pellets 4 sect 38 10 70 1 Ventilator Y3 pellets 5 sect 42 ...

Page 41: ...1 1 P 52 Boiler primary pump slowing down min 5 0 60 1 P 53 Boiler primary pump switch on temperature o C 55 20 60 1 P 54 Day of boiler primary pump spinning 5 0 8 1 P 65 Three way valve HW man auto 1 0 1 1 P 66 Current status of three way valve HW 0 1 1 P 67 HW three way valve slowing down min 3 0 10 1 P 70 Outside temperature reset 0 0 1 1 P 71 Space hysteresis o C 0 5 0 1 5 0 1 P 72 Space effec...

Page 42: ... 66 66 0 P 155 Feeder Y3 lignite 4 sect s 27 21 55 1 Feeder Y3 lignite 5 sect s 25 10 55 1 Feeder Y3 lignite 6 sect s 18 5 55 1 Feeder Y3 lignite 7 sect s 15 5 50 1 P 156 Feeder X4 lignite 100 100 0 P 157 Feeder Y4 lignite 4 sect s 19 15 45 1 Feeder Y4 lignite 5 sect s 15 5 45 1 Feeder Y4 lignite 6 sect s 12 5 45 1 Feeder Y4 lignite 7 sect s 10 5 45 1 P 158 Feeder runtime in the attenuation lignit...

Page 43: ...ard coal 7 sect 28 5 80 1 P 202 Ventilator X2 hard coal 33 33 0 P 203 Ventilator Y2 hard coal 4 sect 22 18 59 1 Ventilator Y2 hard coal 5 sect 21 5 80 1 Ventilator Y2 hard coal 6 sect 20 5 80 1 Ventilator Y2 hard coal 7 sect 38 5 90 1 P 204 Ventilator X3 hard coal 66 66 0 P 205 Ventilator Y3 hard coal 4 sect 38 20 80 1 Ventilator Y3 hard coal 5 sect 37 15 80 1 Ventilator Y3 hard coal 6 sect 36 15 ...

Page 44: ...5 sect 22 5 60 1 Ventilator Y2 pellets 6 sect 24 5 60 1 Ventilator Y2 pellets 7 sect 35 5 70 1 P 224 Ventilator X3 pellets 66 66 0 P 225 Ventilator Y3 pellets 4 sect 26 18 40 1 Ventilator Y3 pellets 5 sect 38 10 70 1 Ventilator Y3 pellets 6 sect 42 10 70 1 Ventilator Y3 pellets 7 sect 48 10 80 1 P 226 Ventilator X4 pellets 100 100 0 P 227 Ventilator Y4 pellets 4 sect 35 25 45 1 Ventilator Y4 pelle...

Page 45: ...splayed P 11 Desired boiler temperature o C Current desired boiler outlet temperature displayed P 12 Current ventilator output Current ventilator output displayed P 15 Faults Current boiler fault displayed Description of individual faults see tab no 9 In case 0 is on the line no fault is detected P 19 Parallel shift in the heating curve o C By increasing the value the parallel shift in heating cur...

Page 46: ...ion followed by boiler shut down will occur Note The boiler display is flickering and the fault number is displayed by parameter P 15 P 28 QAA position Setting whether we use AQQ 88 device as the space unit value 2 or the boiler unit value 1 1 boiler unit it is assumed that the device is positioned directly at the boiler The current boiler temperature is displayed on the display and the control is...

Page 47: ...nts Value 0 Man Value 1 Auto P 56 Heating circuit pump off on Circuit pump switched on in case we have selected value 0 Man on the line no 55 Value 0 Switched off Value 1 Switched on Note In case value 0 is selected in parameter P 55 it is necessary to select here the value 1 If it be to the contrary the pump will not be active P 57 Heating circuit pump slowing down min We select heating circuit p...

Page 48: ...the value of space temperature excess only after the space desired temperature incl the value increase set in this parameter has been reached the boiler operation into the heating circuit will be shut down The boiler operation into the heating circuit will restart after the space temperature has dropped to the space desired temperature P 72 Space effect By setting this parameter we correct the equ...

Page 49: ...pump will be permanently switched on Pump switch off hysteresis is 0 5 o C Value 0 function isn t active Value 1 function is active Keeping the function activated is recommended by the manufacturer P 88 Servo overrun time s This value depends on the used three way mixing valve of the heating branch and it is taken from the catalogue sheet If you use three way valve SQK 34 then the correct value is...

Page 50: ...5 Second period HW switched off h min Setting the time of switching off the second period for HW heating P 126 Desired HW temperature in the second period o C Setting the desired HW temperature in the second period Note In application with HW thermostat the value must correspond to the temperature set on HW thermostat P 127 Third period HW switched on h min Setting the time of switching on the thi...

Page 51: ... Y1 lignite Setting the actual ventilator output for HU fuel relating to 0 ventilator output P 162 Ventilator X2 lignite It regards the percentage value of ventilator output The value 33 represents 33 ventilator output and the actual ventilator output of parameter 163 is assigned to this value Note This parameter cannot be changed P 163 Ventilator Y2 lignite Setting the actual ventilator output fo...

Page 52: ...ents min ventilator output and actual ventilator output of parameter 201 is assigned to this value Note This parameter cannot be changed P 201 Ventilator Y1 hard coal Setting the actual ventilator output for ČU as the fuel relating to 0 ventilator output P 202 Ventilator X2 hard coal It regards the percentage value of ventilator output The value 33 represents 33 ventilator output and actual ventil...

Page 53: ...dstill time delay of feeder in the attenuation pellets min Standstill time of the feed screw in the attenuation regime for pellets as the fuel P 220 Ventilator X1 pellets It regards the percentage value of ventilator output The value 0 represents min ventilator output and the actual ventilator output of parameter 221 is assigned to this value Note This parameter cannot be changed P 221 Ventilator ...

Page 54: ...ng the operation depending on the use of this device parameter P 28 The value is displayed in resolution 0 5 o C By pressing the key plus or minus the desired temperature is displayed The displaying cursor is in the lower part of the display and it displays the current status of the device and ventilator In case the cursor is above symbol ON OFF the heat requirement is ignored ventilator and feede...

Page 55: ... appears on the display Confirm with key OK P appears on the display and after approx 2 sec the digit 1 is displayed By the key OK the parameter value is displayed By the key plus or minus the displayed value can be changed By the key OK confirm the changed value By the key ESC leave the parameter without any change Select the next parameter by the key plus or minus and repeat the whole procedure ...

Page 56: ...curve lignite 4 sect boiler size HNĚDÉ UHLÍ 0 10 20 30 40 50 60 70 80 90 25 30 35 40 45 50 55 Skutečný výkon ventilátoru Prodleva podavače paliva s 10 10 30 50 70 90 110 Výkon ventilátoru Výkonová křivka podavače paliva závislost podavače paliva na skutečném výkonu ventilátoru Výkonová křivka ventilátoru vzduchu závislost skutečných otáček ventilátoru na procentuálním nastavení where 77 s is Feede...

Page 57: ...átoru Výkonová křivka podavače paliva závislost podavače paliva na skutečném výkonu ventilátoru Výkonová křivka ventilátoru vzduchu závislost skutečných otáček ventilátoru na procentuálním nastavení where 58 s is Feeder Y1 pellets parameter no 211 28 s is Feeder Y2 pellets parameter no 213 18 s is Feeder Y3 pellets parameter no 215 14 s is Feeder Y4 pellets parameter no 217 6 is Ventilator Y1 pell...

Page 58: ...oiler temperature the boiler might be shut down through the safety thermostat set to approx 100 C This fault is non reversible and it is necessary to de block the safety thermostat after the boiler has cooled down The de blocking button is found under the black plastic cover Tab no 9 Faults Image Sensor Fault description Boiler response 1 B2 Exceeding of safety temperature max boiler value Boiler ...

Page 59: ...shut down 14 B9 Outside temperature Boiler operation to the fixed temperature 15 A6 Room device Boiler heats to the latest desired temperature 6 4 Service board 1 Circuit breaker circuit breaker B16 1P 2 Two button station note green and blue backlighting 3 Cable gland ABB thermoplastic 4 Safety thermostat signal lamp orange 5 Dummy plug 28 0 colour white 6 Dummy plug 14 3 colour white A Two butto...

Page 60: ...t be damaged b Heating system tightness c Connection to the chimney must be approved by a chimney sweepers organization d Burner tightness Connect the equipment to the mains insert the plug into socket Put the main switch circuit breaker in the service box into the 1 position By starting the ventilator by pressing the blue button in the service box the burner tightness is checked All air must flow...

Page 61: ...ce will be switched off Check setting of parameters see chap 6 6 On the pressure gauge check volume of water in heating system Open the stop valves between boiler and heating system Check the pumps functionality mechanical spinning then according to parameters primary pump P 50 P 51 pump HC P 55 P 56 pump HW P 59 P 60 Clean the burner and ash pan drawer in case fire isn t made for the first time A...

Page 62: ...uaranty Operation Check of shape of flame fuel brown coal The shape of flame gives us information about the correct setting of boiler to the rated output You are advised to check it with each purchase of a new coal When checking the shape of flame make sure that the boiler is set to the rated output the QAA device 88 line P 12 Displayed Value 100 see Chap 6 2 If this value is lower set a fixed boi...

Page 63: ...control is not active then the value 0 is displayed on the line P 231of the device QAA 88 and at the same time there is not displayed the desired outlet temperature of boiler after pressing the button Plus and Minus the device QAA 88 see Figure 24 7 IMPORTANT CAUTIONS The boiler only can be used for the purpose that it is destined for The boiler can only be operated by adults who are acquainted wi...

Page 64: ...he cover of the smoke adapter When burning the pellets the fuel gets agglomerated in the retort Therefore this cake must be mechanically removed once a month otherwise the screw movement stops It is necessary to clean the mixer The mixer choke deteriorates the combustion air flow into the burner Minimally one hour before the cleaning process the boiler must de shut down 4 Then we recommend to do o...

Page 65: ... is obliged to entrust the installation to the professional assembly firm and a commissioning and fault rectification exceeding the frame of chap 6 and 8 to a contractual service organization accredited by the boiler manufacturer VIADRUS a s otherwise the guarantee for a boiler proper function does not apply If the boiler is operated according to the instructions mentioned in this Operation and in...

Page 66: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Page 67: ...n and installation manual will be carried by a contracting service organization The completeness including the standard accessories and the output adjustment according to the Operation and installation manual guarantees the manufacturer by the contracting service organization The guarantee certificate isn t valid without having been filled in Measured values Numeric value Chimney draught Pa Flue g...

Page 68: ...e certificate for customer the user Record of accomplished guarantee and post guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signature Customer s signature ...

Page 69: ...eration and installation manual will be carried by a contracting service organization The completeness including the standard accessories and the output adjustment according to the Operation and installation manual guarantees the manufacturer by the contracting service organization The guarantee certificate isn t valid without having been filled in Measured values Numeric value Chimney draught Pa ...

Page 70: ...70 ...

Page 71: ...ation and installation manual will be carried by a contracting service organization The completeness including the standard accessories and the output adjustment according to the Operation and installation manual guarantees the manufacturer by the contracting service organization The guarantee certificate isn t valid without having been filled in Measured values Numeric value Chimney draught Pa Fl...

Page 72: ...72 Update 17 2013 GB model 2013 ...

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