Viadrus ules U26 Operation And Installation Manual Download Page 1

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Hercules U26

Návod k obsluze

VIADRUS U 22 C/D

MANUAL FOR BOILER OPERATION

AND INSTALLATION

Summary of Contents for ules U26

Page 1: ...Hercules U26 Návod k obsluze VIADRUS U 22 C D MANUAL FOR BOILER OPERATION AND INSTALLATION ...

Page 2: ...r 12 5 2 Delivery and accessories 12 5 3 Assembly techniques 13 5 3 1 Boiler drum installation 14 5 3 2 Jacket assembly 15 6 Putting into operation instructions for a contractual service organization 21 6 1 Control operation before starting 21 6 2 Putting the furnace into operation 21 6 3 Furnace transformation from solid fuels to gas and liquid fuels and retroactively 21 7 User s furnace service ...

Page 3: ...n logs the heat work difficulty is considerably reduced and the service quality is increased The amount of ash is also substantially smaller and it is possible to further use it as fertilizer Advantages of the furnace 1 High operating life of cast iron exchanger and all other parts with respect to the quality of used materials 2 Design approved in the long term 3 Elaborate production technology on...

Page 4: ...r DN 50 returnable water DN 50 Chart Nr 3 Heat technical parameters of the furnace at COKE and ANTHRACITE burning granularity 30 60 mm heating value 26 30 MJ kg 1 Section number 2 3 4 5 6 7 8 9 10 Rated power kW 11 7 17 7 23 3 29 1 34 9 40 7 46 5 52 3 58 1 Efficiency 75 80 Orientation fuel consumption coke kg h 1 1 89 2 87 3 77 4 71 5 65 6 59 7 53 8 47 9 41 Heating value coke MJ kg 1 27 8 Orientat...

Page 5: ...of the VIADRUS U 22 C furnace Size of the furnace in sections 2 3 4 5 6 7 8 9 10 Medium section with a molding 1 2 3 4 4 5 5 6 Medium section without a molding 1 1 2 2 At the VIADRUS U 22 D furnace three types of medium sections are used in the front part of the furnace except the four section size there is a section with a recess for easier fuel inserting to the average up to 220 mm then sections...

Page 6: ...ky channel width mm Barrier number pieces 2 12 2 3 24 2 4 36 2 5 48 2 A thermomanometer in the control box serves as an associated device for measuring the temperature of the heat water and water pressure in the heat system The sump of the thermomanometer sensor is located in the upper part of the back boiler section 1 Front section U 22C 2 Middle section with a strip 3 Rear section 4 Plug 5 Inser...

Page 7: ... Middle section with a cutout 3 Middle section with a strip 4 Rest section 5 Plug 6 Insert 7 Anchor bolt 8 Sealing 9 Clack valve of the thermomanometer 10 Thermostat well Fig no 3 Diagram of VIADRUS HERCULES U 22 D boiler drum ...

Page 8: ... bar 7 Slant bushing 8 Suspension pin 9 Sealing Ø 90 x 60 x 3 10 Choker screw 11 Label of smoke flap control 12 Plastic ball M10 13 Front draught controller 14 Filling and draining cock 15 Bushing HEYCO 16 Blind flange 19 17 Blind flange 15 9 18 Washer 10 5 19 Nut M10 20 Washer 5 3 21 Screw M5 x 12 22 Lock 2 5 x 20 Fig no 4 Assembly of VIADRUS HERCULES U 22 boiler with the box ...

Page 9: ...bushing 7 Suspension pin 8 Sealing Ø 90 x 60 x 3 9 Choker screw 10 Label of smoke flap control 11 Plastic ball M10 12 Front draught controller 13 Filling and draining cock 14 Thermomanometer 15 Bushing HEYCO 16 Blind flange 19 17 Blind flange 15 9 18 Washer 10 5 19 Nut M10 20 Lock 2 5 x 20 Fig no 5 Assembly of VIADRUS HERCULES U 22 boiler without the box ...

Page 10: ...ressure steam boilers ČSN 07 0245 Warm water and law pressure steam boilers Warm water boilers up to 50 kW output ČSN 07 7401 Water and steam for thermal energy equipments with working pressure up to 8 MPa b to the chimney ČSN 73 4201 Chimneys and flue gas ducting designing implementation and connection of fuel consumers c regarding the fire regulations ČSN 06 1008 Fire safety of heat installation...

Page 11: ...ility level selection from EN 13 501 1 A fire resistant granite sandstone concrete bricks ceramic tiles mortars fire plasters B hard flammable acumin isumin cement bonded board lignos boards and basalt felts boards out of fibreglass C1 heavily flammable beech wood oak hobrex boards plywoods wersalite formica sirkolit C2 medium flammable pine wood larch spruce wood chip and cork boards rubber floor...

Page 12: ...accessories for the VIADRUS U 22 furnace cleaning tools hook brush with shaft point hanger control box 1 piece thermomanometer 1 piece impregnating and clearing plug Js 1 2 1 piece draught regulator complete 1 piece closure Js 6 4 2 pieces rod with a control handle of the smoky flap 1 piece control label of the smoky flap 1 piece stifling screw 1 piece connecting pin of the jacket 4 pieces fan sha...

Page 13: ...13 5 3 Assembly techniques Fig no 8 Connecting dimensions of VIADRUS HERCULES U 22 boiler without the control box Fig no 9 Connecting dimensions of VIADRUS HERCULES U 22 boiler with the control box ...

Page 14: ...ibution of the returnable water in advance 4 An elbow with an impregnating and clearing plug to be screwed to the flange socket of the returnable water after connection of the furnace to the heat system 5 To put the stove pipe to the smoky chimney pot and penetrate it into the chimney hole 6 To screw the draught controller to the hole in the upper part of the front section 7 Two holes with a Js 6 ...

Page 15: ...pper anchor screw and screw them by means of two nuts M10 6 and two washers 10 5 5 see Fig no 11 Fig No 11 Assembly of jacket consoles 4 Mount two connecting plugs 2 on the right side part of the jacket 1 and then insert the insulation Put the jacket on the lower anchor bolts and connect upper part with consoles 1 and 2 by means of two screws M5 x12 plus two washers 3 see Fig no 12 Fig No 12 Right...

Page 16: ...ns of screws ST 4 2 x 9 5 10 Fig no 15 15 Fig no 18 Mounting of the upper part of the jacket in case of boiler without the control box see Fig no 14 1 Mount four spring clips 2 on the upper part of the jacket 1 and insert the thermomanometer 8 Fig no 15 Fig no 14 Upper part of the jacket in case of boiler without the control box 2 Insert the thermometer sensors into thermometer well and screw the ...

Page 17: ...art of the jacket 5 Screw M5 x 12 6 Washer 5 3 7 Upper part of the jacket 8 Thermomanomater 9 Rear part of the jacket 10 Screw ST 4 2 x 9 5 11 Bushing HEYCO 12 Slant bushing 13 Blind flange 15 9 3 ks 14 Blind flange 19 1 ks Fig no 15 Jacket assembly of the boiler without the box ...

Page 18: ...mometer sensors into the thermometer well and screw the manometer sensor into the manometer well 4 Insert the insulation into the upper part of the jacket and put the whole assembly on the boiler 5 Put and screw the upper part of the control box 5 by means of four screws ST 4 2 x 9 5 6 Complete the smoke flap kontrol according to Fig No 19 Fig no 16 Mounting of the control box Fig no 17 Upper part...

Page 19: ...14 Rear part of the jacket 15 Screw ST 4 2 x 9 5 16 Bushing HEYCO 17 Slant bushing 18 Blind flange 15 9 3 ks 19 Blind flange 19 1 ks Fig no 18 Jacket assembly of the boiler with the box Mounting of the draw barof smoke flap control 1 Complete the smoke flap control according to Fig no 19 2 Fasten the smoke flap control draw bar 2 to the smoke flap 1 by means of lock 2 5 x 20 3 3 Screw the plastic ...

Page 20: ...nsive tank allow direct contact of the heat water with atmosphere In the heat period the expansive water in the tank absorbs oxygen that increases the rust effects and at the same time a considerable vaporization of water occurs Only water adjusted to values according to ČSN 07 7401 can be used for fill up The heat system is needed to be rinsed so as all impurities have been washed out During heat...

Page 21: ... at contractual service company organization approved for performing the operation that provides him with performance of such transformation with an appropriate operating test Parts for transformation are delivered by the producer 7 User s furnace service COKE ANTHRACITE The optimal fuel is coke with granularity of 40 60 mm but it is possible to burn even coke and anthracite with granularity of 20...

Page 22: ...qually high along the entire furnace depth 3 When using the anthracite it is necessary the air rose of the secondary air input in the stoker hole to be partly opened for the whole time of the build up of gases and flames out of freshly fed fuel the air rose of the secondary air input with regard to the surface temperature is necessary to be controlled with an instrument 4 At change over to night s...

Page 23: ... the grate All remains in the firebox especially the clinker are removed before each new burning up and at morning furnace operation reconditioning The ash is needed to be put away into the fire resistant tanks with a cover It is necessary to use protective facilitations and to pay attention to personal safety while operating 2 The boiler walls inside the firebox smoky furnace draughts and smoky c...

Page 24: ...as the Warranty card For an eventual jacket reclamation is the customer obliged to submit a packing label of the boiler jacket It is placed on the cardboard in which the jacket is expedited The user is obliged to perform a regular control of the furnace see Chapter 9 Failing to keep the mentioned instructions the warrants provided by the producer are not granted Each notice of defect must be made ...

Page 25: ...sure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 2000 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit EN 13432 2000 NO NOTE Conformity with EN 13427 requ...

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Viadrus ules U26, Operation And Installation Manual

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