Vetus M2.06 Operation Manual Download

Page: 15 / 76

Filling gearbox with oil

Fill the gearbox with oil.

Check the oil level with the dipstick, see
page 32.

ZF Hurth

type HBW50

: 0,3 litres (1/2 UKpt)

type HBW100

: 0,35 litres (2/3 UKpt)

type HSW150V

: 1,0 litre (1 3/4 UKpt)

ATF: Automatic Trans-
mission Fluid type A,
Suffix A.

Technodrive:

type TMC40

: 0,20 litres (1/3 UKpt),

Engine oil SAE 20/30

First commissioning

Use

OIL

VD01024

Vetus engines are normally equipped with
ZF-Hurth or Technodrive gearboxes.

In case your engine is equipped with
another brand of gearbox follow the
instructions given in the supplied owners
manual.

340102.04 M2C5D506/M309 EN 14-04-2005 10:34 Pagina 13

Summary of Contents for M2.06

Page 1: ...M2 C5 M2 D5 M2 06 M3 09 Operation manual 340102 04 M2C5D506 M309 EN 14 04 2005 10 33 Pagina a ...

Page 2: ...VD01027 M2 06 340102 04 M2C5D506 M309 EN 14 04 2005 10 33 Pagina b ...

Page 3: ...quiring about Customer Service Repairs or Spare Parts see page 6 1 We reserve the right to make any changes without previous notice Serial numbers Engine serial number Vetus Mitsubishi Gearbox serial number M2 C5 M2 D5 M2 06 M3 09 340102 04 340102 04 M2C5D506 M309 EN 14 04 2005 10 33 Pagina 1 ...

Page 4: ...o be borne by the user Use in accordance with the intended purpose also implies com pliance with the conditions laid down by the manufacturer for operation maintenance and servicing The engine should only be operated maintained and serviced by persons which are familiar with the former and the hazards involved The relevant accident prevention guidelines and other generally accepted safety and indu...

Page 5: ...ging the oil 28 Battery cables and cable connections 30 Checking the gearbox oil level 32 Changing the gearbox oil 33 Checking valve clearance 34 Replacing the fuel filter 36 Checking the V belt 38 Checking flexible engine mounts 39 Checking hose connections 39 Checking fastenings 39 Checking the raw water pump 40 Coolant replacement 42 Cleaning the heat exchanger 44 Checking engine rpm 47 6 Winte...

Page 6: ...ts described in this manual are mounted to your engine We have endeavoured to highlight any differences so that you will able to locate the operating and maintenance instructions relevant to your engine quickly and easily Please read this manual before starting your engine and always observe the operating and maintenance instructions We are available to help with any additional inquiries Sincerely...

Page 7: ...ed Never attempt to touch moving parts when the engine is run ning Never touch hot parts of the engine and keep flammable materials well away from the engine Always stop the engine before checking or adjusting compo nents Always stop the engine before checking or topping up the coolant or oil NEVER open cap on top of header tank when the engine is at operating temperature Always carry out maintena...

Page 8: ...mber must be given when ordering spare parts Engine data tag location The VETUS engine data tag is attached to the flywheel housing Engine serial number The MITSUBISHI engine serial number is stamped on the fuel injection pump arrow Engine description General VD01044 VD01036 VD01035 340102 04 M2C5D506 M309 EN 14 04 2005 10 33 Pagina 6 ...

Page 9: ...ting from adjustments made to the fuel injection pump The maximum engine speed adjustment screw has been sealed to prevent this General Engine description VD00152 VD00150 Lead seal Maximum rpm adjust ment screw Adjustments to the fuel pump are to be carried out by author ized Vetus Mitsubishi Service specialists only 340102 04 M2C5D506 M309 EN 14 04 2005 10 33 Pagina 7 ...

Page 10: ...sh pull cable 10 Fuse 11 Electrical system connector box 12 Fuel return pipe connection ø 8 mm 13 Air inlet silencer 14 Water separator fuel filter air bleed nipple 15 Manual operation of electric stop 16 Fuel supply pipe connection ø 8 mm 17 Fuel lift pump 18 Connection for throttle push pull cable Engine description Identification of engine parts Service side VD01028 M2 06 340102 04 M2C5D506 M30...

Page 11: ...oling model only 26 Calorifier connection 27 Cooling system air bleed nipple 28 Filler cap for cooling system 29 Expansion tank 30 Heat exchanger 31 Cooling system drain plug 32 Airvent connection 33 Exhaust injection bend ø 40 mm Identification of engine parts Starter side Engine description VD01029 M2 06 340102 04 M2C5D506 M309 EN 14 04 2005 10 34 Pagina 9 ...

Page 12: ... temperature 7 Warning light battery charging 8 Indicator light pre heating 9 Warning light gearbox low oil pressure This is an option not fitted as standard 10 2 Basic panel model 22 Fly bridge panel excl voltmeter model 21 Sailingboat panel model 10 Engine description Control panels VD00102 5 4 6 8 7 3 1 2 4 5 6 7 8 9 3 VD00103 340102 04 M2C5D506 M309 EN 14 04 2005 10 34 Pagina 10 ...

Page 13: ...s helps prevent corrosion as well as protecting against frost damage For specifications see page 67 Never run the engine without a thermostat Use a good quality lubricating oil For specifications see page 65 Use a good quality diesel fuel that is free of water and other pollutants Always stop the engine immediately if one of the warning lamps for oil pressure high coolant temperature high raw wate...

Page 14: ...lve cover for quanti ty and specification see page 65 Check the oil level with the dipstick see page 23 A second oil filling cap is located at the distribution cover First commissioning Use 12 3 Engine Oil 2 Cylinder 2 4 litres 4 UKpt 15W40 3 Cylinder 3 6 litres 6 UKpt 15W40 API CD CE or CF4 CCMC D4 D5 For example Vetus Marine Inboard Diesel Motor Oil Shell Super Diesel T OIL VD01013 OIL VD01002 3...

Page 15: ...F Automatic Trans mission Fluid type A Suffix A Technodrive type TMC40 0 20 litres 1 3 UKpt Engine oil SAE 20 30 First commissioning Use OIL OIL VD01024 17 27 VD01024 Vetus engines are normally equipped with ZF Hurth or Technodrive gearboxes In case your engine is equipped with another brand of gearbox follow the instructions given in the supplied owners manual 340102 04 M2C5D506 M309 EN 14 04 200...

Page 16: ...ngine has run for the first time and has reached operating temperature and has cooled down again to ambient temperature check the coolant level in the heat exchanger housing If necessary add coolant Use First commissioning WATER HEATER If a water heater is connected to the engine and this heater is positioned above the upper side of the engine then bleeding of the heater will not take place automa...

Page 17: ... all connections fuel cooling water and exhaust for leaks Running in In order to ensure a long life for your engine please observe the following for the first 50 operating hours Allow the engine to reach operating temperature before applying a load Avoid fast acceleration Do not allow the engine to run faster than 3 4 of maximum RPM First commissioning Running in Use FUEL VD00002 Never fill the fu...

Page 18: ...rol lever s is are in the neu tral position Never start the engine with the fuel injection pump removed Disconnect battery Set the control lever to half throttle with out engaging the gearbox Use Starting Before starting ALWAYS check the follow ing points Engine oil level Coolant level Sea cock open Main switch ON Gearbox in NEUTRAL position neutral gearbox forward half throttle gearbox not engage...

Page 19: ...ds Pre heating time The ideal pre heating time depends on ambient temperature the lower the ambi ent temperature the longer the pre heat ing time required See table WARNING To prevent the glow plugs from burning out never exceed the stated maximum pre heating time Starting Use Ambient Pre heating time Temperature Above 5 C 41 F about 6 seconds 5 C to 5 C about 12 seconds 41 F to 23 F Below 5 C 23 ...

Page 20: ... stop the engine immedi ately Before submitting the engine to full load it should be brought up to operating temperature as quickly as possible by run ning at 3 4 of maximum revs NEVER turn the main switch off while the engine is run ning The instrument panel is provided with the following instruments Depending of the type of panel see page 10 Use Starting WARNING Release the key if the engine doe...

Page 21: ...ery voltage should be between 12 and 14 Volts With the engine stopped and the start key in the first position the voltmeter should indicate 12 Volts Warning lights None of the five warning lights should light up while the engine is running Oil pres sure battery charging and temperature indicator lights are all connected to an alarm buzzer If this alarm buzzer sounds while running STOP THE ENGINE I...

Page 22: ...pped turn the key to the OFF position If the engine is not to be used for some time it is recommended that the sea cock is closed and the battery main switch turned off Mechanical shutdown On the engine itself stopping is possible by pressing the black button on the fuel injection pump If the fuel supply is not shut off by the elec trically operated fuel solenoid stopping of the engine can be done...

Page 23: ...tervals stated are for normal operational conditions Service the unit more frequently under severe conditions Failure to carry out maintenance can result in faults and perma nent damage to the engine No claim can be made on the Guarantee if maintenance has been neglected Routine Maintenance Introduction 340102 04 M2C5D506 M309 EN 14 04 2005 10 34 Pagina 21 ...

Page 24: ...nge 28 Replace oil filter 28 Gearbox oil change 33 Replace fuel filter 36 Check idle rpm 47 Every 500 hours at least once every year Gearbox oil change 33 Check valve clearance 34 Replace fuel filter 36 Check V belt 38 Check flexible engine mounts 39 Check engine for leaks 39 Check tightness of all fasteners bolts and nuts 39 Every 1000 hours at least once every 2 years Raw water pump inspection 4...

Page 25: ...d and type of oil The difference between the two oil level marks is M2 C5 M2 D5 M2 06 1 0 litres 1 3 4 UKpt M3 09 1 8 litres 3 1 4 UKpt Topping up oil The oil filling cap is on top of the the valve cover A second oil filling cap is located at the distrubution cover see page 12 Maintenance Checking engine oil level Daily before starting VD01001 VD00155 VD01013 340102 04 M2C5D506 M309 EN 14 04 2005 ...

Page 26: ...e the bolt from the upper side of the thermostat cover so that air can escape from the cooling system WARNING Never open the cap on the header tank when the engine is at operating temperature Topping up coolant The internal cooling system can be filled with a mixture of anti freeze 40 and tap water 60 or with a special coolant For specification see page 67 Never fill the cooling system with sea wa...

Page 27: ...t once every 6 months A clogged raw water strainer will result in excessive temperatures or over heating of the engine coolant Check the sealing between the lid and housing after cleaning and re assembling the strainer An improperly sealed lid will result in air sucked in by the sea water pump which again will result in overheat ing of the engine Maintenance Checking and cleaning the raw water str...

Page 28: ...or is not within the scope of supply but installation is required Bleeding After the water separator fuel filter has been drained the air has to be bled from the fuel system The fuel system is self bleeding but man ual bleeding the system is recommended Open the two bleeding nipples One 1 bleeding nipple is located at the filter Maintenance Draining of water from the water separator fuel filter Ev...

Page 29: ...n Start the engine Operate the starter switch until the engine fires release the starter switch if the engine does not fire within 20 seconds Wait until the starter motor has stopped before making a new attempt to start the engine Repeat the above if the engine cuts out after a short time Draining of water from the water separator fuel filter Every 100 operating hours Maintenance VD01009 VD01008 1...

Page 30: ...l it up slowly Removing the oil filter Unscrew the oil filter with a commercially available tool when all the oil has been pumped out Catch any dripping oil Beware of burns from hot oil Maintenance Engine oil change Every 100 operating hours VD01010 VD01026 Engine oil change Change the engine oil every 100 hours of operation together with engine oil filter replacement If the engine runs less than ...

Page 31: ...ation see page 65 through the filler opening in the valve cover Operate the engine at idling speed for a short period of time Check for oil leaks whilst the engine is running Stop the engine Allow 5 minutes for the oil to return to the sump Check the oil level with the dipstick Engine oil change Every 100 operating hours Maintenance VD00124 VD01011 VD01013 OIL FILTER ART CODE STM0051 AMOUNT OF OIL...

Page 32: ...e hydrometer will show one of three conditions Hydrometer operation Green dot visible State of charge 65 or more Dark State of charge less than 65 Recharge immediately Clear or light yellow Electrolyte level low In case of low level caused by over charging the battery for a long period of time with a voltage too high replace battery Check alternator and or voltage regulator Maintenance Battery cab...

Page 33: ...dicates the state of charge Hydrometer reading of all cells should be at least 1 200 and show less than 0 050 between high and low If not recharge or replace battery During checking the tem perature of the electrolyte should prefer ably be 20 C 68 F The gases emitted by the battery are explosive Keep sparks and naked flames away from the battery Do not allow battery acid to come into contact with ...

Page 34: ...n the two marks on the dipstick If necessary top up The fillercap is on top of the gearbox hous ing For oil type and specification see page 65 Vetus engines are normally equipped with ZF Hurth or Technodrive gearboxes Consult the supplied Owners Manual for more details about care and maintenance In case your engine is equipped with another brand of gearbox follow the instructions given in the supp...

Page 35: ...l can be drained by removing the drain plug Drain plug ZF Hurth 17 Technodrive 14 Collect the oil in a dripping pan Filling with new oil Refill the gearbox to the correct level via the dipstick opening ZF Hurth 17 or via the filling hole Technodrive 27 For oil specification see page 65 In case your engine is equipped with another brand of gearbox follow the instructions given in the supplied owner...

Page 36: ...compression stroke for cylin der 1 by barring the engine slowly until the TDC marks of the engine block and the crank pulley match Checking valve clearance Every 500 operating hours Maintenance VD00149 Mark on gearcase TDC mark Injection timing mark VD01040 10 27 2 CIL 17 3 CIL 19 Note There are two TDC s e g compres sion and suction At the TDC at the end of the compression stroke the rocker arm d...

Page 37: ...cylin der 2 3 CILINDER ENGINE Check valve clearance at cylinder 1 and adjust if necessary Rotate the crankshaft 240 clockwise and check valve clearance at cylin der 3 Again rotate the crankshaft 240 and check valve clearance at cylinder 2 Checking valve clearance Every 500 operating hours Maintenance VALVE CLEARANCE INLET 0 25 mm 0 010 EXHAUST 0 25 mm 0 010 VD01016 10 VD00153 VD00152 340102 04 M2C...

Page 38: ...e filter carrier rim Lubricate the rubber gasket sparingly with clean engine oil Fill the new filter with clean diesel fuel Install the filter When the rubber gasket touches the housing apply another tightening of a half to three quarters of a turn by hand Open fuel stopcock Check for leaks VD01017 VD00154 VD00133 36 5 Maintenance Fuel filter replacement Every 500 operating hours FUEL FILTER ART C...

Page 39: ...il the engine fires release the starter switch if the engine does not fire within 20 seconds Wait until the starter motor has stopped before making a new attempt to start the engine Repeat the above if the engine cuts out after a short time Fuel filter replacement Every 500 operating hours Maintenance VD00109 340102 04 M2C5D506 M309 EN 14 04 2005 10 35 Pagina 37 ...

Page 40: ...han 12 mm 1 2 using about 10 kg 20 lbs thumb pressure it should be tensioned Tensioning V belt Loosen the bolt of the adjustment bracket and both the alternator mounting bolts Now push the alternator outwards until the belt tension is correct Now first re tighten the upper mounting bolt of the alternator Then re tighten the bolt of the adjustment bracket and the lower mounting bolt Maintenance Che...

Page 41: ... of the damper element the deflection influences the alignment of engine and propshaft Re align engine in case of doubt Inspection hose connections Inspect all hose connections of the cool ingsystem Cracked hoses loose hose clamps Check fasteners Check tightness of all fasteners bolts and nuts Flexible engine mounts hose connections and fasteners Every 500 operating hours Maintenance VD01039 VD010...

Page 42: ...hanging is as follows Close the sea cock Remove the cover of the pump by unscrewing the screws out of the hous ing Impeller removal Slide the impeller off of the shaft using a waterpump plier Mark the impeller to ensure correct re installation if it is to be re used The impeller must be installed in the same position as removed Maintenance Raw water pump inspection Every 1000 operating hours VD010...

Page 43: ...t into the impeller hous ing Fit the impeller to the pump shaft if an existing impeller is re used install it in the same position as removed Replacing the pump cover Replace the cover with a new gasket Check the water filter and open the sea cock Raw water pump inspection Every 1000 operating hours Maintenance VD00127 VD00004 VD00156 IMPELLER ART CODE STM8061 GASKET ART CODE STM8002 340102 04 M2C...

Page 44: ...ck that all the coolant has been drained After draining replace the drain plugs Maintenance Coolant replacement Every 1000 operating hours Coolant replacement The coolant has to be replaced every 1000 operating hours or at least once every two years N B Replacing the coolant may also be necessary as part of the winter storage procedure in case that the coolant pres ent in the cooling system offers...

Page 45: ...the first time and has reached operating temperature and has cooled down again to ambient temperature check the coolant level in the heat exchanger housing If necessary add coolant Maintenance Coolant replacement Every 1000 operating hours WATER HEATER If a water heater is connected to the engine and this heater is positioned above the upper side of the engine than bleeding of the heater will not ...

Page 46: ... from the top of the heat exchanger housing to allow air into the system and check that all coolant has drained off Remove the alternator Removal of bolts out of the end covers Take out both central bolts from the end covers and take the end covers with the O rings out of the housing Maintenance Cleaning the heat exchanger VD01018 VD01019 VD01003 13 6 340102 04 M2C5D506 M309 EN 14 04 2005 10 36 Pa...

Page 47: ... the heat exchanger Use a pipe cleaner to remove fouling in the pipes Then rinse the heat exchanger pipes with clean water Ensure that both heat exchanger end chambers are free from dirt Cleaning the heat exchanger Maintenance VD01020 VD01021 STM7217 6 340102 04 M2C5D506 M309 EN 14 04 2005 10 36 Pagina 45 ...

Page 48: ...it can be fitted in one way only in rela tion to the heat exchanger This ensures the correct position of the separator baffle in the connector cover in relation to the heat exchanger Tighten up the bolts when both covers are in the correct position Refit the drain plug Reconnect all hoses previously removed Refill the cooling system see page 43 Cleaning the heat exchanger Maintenance VD00157 STM62...

Page 49: ...hes at least 60 C 140 F before checking and or adjusting the idling speed Check the engine RPM using a rev count er or use the rev counter fitted to the con trol panel Adjusting engine idling speed If the engine speed differs from that stated above it must be adjusted The engine idling speed can be reset using the adjustment screw on the fuel pump Maintenance Checking engine speed WARNING The maxi...

Page 50: ...ngine oil to nine 9 parts of clean fuel Use this mixture to run the engine at no load for approx 10 minutes Stop the engine Engine oil with protective properties E g Shell Super Diesel T 10W40 Preferably water free fuel Collect some fuel from the return pipe while engine is running Never run the engine under load with this mixture of fuel and oil Winter storage procedure Winter lay up VD01006 VD00...

Page 51: ... 1 litre 1 4 Imp gal of anti freeze into the water strainer and run the engine until the anti freeze has disappeared into the cooling system Take care that no anti freeze is spilled into the waterway anti freeze is poisonous Check the seal between the lid and hous ing after cleaning and re assembling the strainer An improperly sealed lid will result in air sucked in by the raw water pump which aga...

Page 52: ... coolant is only neces sary if the coolant present in the cooling system offers insufficient protection for the winter For coolant replacement see page 42 Electrical system Disconnect the battery cables Charging the batteries Charge batteries during winter lay up reg ularly if required Winter storage procedure Winter lay up VD01003 VD00139 CT40063 340102 04 M2C5D506 M309 EN 14 04 2005 10 36 Pagina...

Page 53: ...r winter storage 1 2 3 4 5 6 Check that the lid of the raw water pump and drain plugs are rein stalled pages 40 Re tighten possible loose hose clamps Check the coolant level page 24 Check the engine oil level page 23 VD00125 VD01022 VD01045 VD01003 VD00138 VD01001 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 51 ...

Page 54: ...fuel filter page 26 Open the fuel valve 7 8 9 11 12 Drain the water from the fuel tank Install a new fuel filter page 36 Make sure that the batteries are fully charged page 30 Connect the batteries VD00027 VD00141 VD01017 VD00137 CT40063 VD00140 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 52 ...

Page 55: ...he fuel system the cooling system and the exhaust for leakage 13 14 15 Stop the engine and change the oil of the gearbox page 33 Check the operation of the instru ments the remote control and the gearbox VD01046 VD01043 VD00142 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 53 ...

Page 56: ...ults and suggested remedies Please note that these tables can never be complete If you are unable to identify the cause of the fault or to rectify it yourself then contact the nearest service representative Before starting make sure that nobody is in the immediate vincinity of the engine When carrying out repair never start the engine with the fuel injection pump removed removed Disconnect battery...

Page 57: ...el filter clogged with water and or contamination E Leaking fuel supply line or fuel injection line F Faulty injector injection pump G Vent line of fuel supply tank clogged H Exhaust restricted 1 Engine will not crank 2 Engine cranks but will not start no smoke from exhaust Remedy A Check recharge batte ry and check engine alternator and or battery charger B Clean and tighten con nections C Check ...

Page 58: ...njection pump F Vent line of fuel supply tank clogged G Fuel supply line restricted H Incorrect valve clearance I Idle setting too low J Exhaust restricted K Wrong fuel quality or contami nated fuel 3 Engine cranks but will not start smoke from exhaust 4 Engine starts but runs unevenly rough idling or stalls Remedy A Check and bleed B Check replace if requi red C Check adjust D Check replace E Adj...

Page 59: ...w H Sea cock closed I Raw water strainer clogged J Leaking raw water intake system K Faulty thermostat L Faulty impeller raw water pump M Insufficient intake air N Motor becomes apparantly overheated as a result of faulty temperature switch sensor or meter 5 Engine does not reach maximum rpm under load 6 Engine overheats Remedy A Check and bleed B Check or replace C Check replace D Check replace i...

Page 60: ...ll cylinders 8 Engine has little or no oil pressure Remedy A Check and bleed B Check or replace C Check replace D Check replace if requi red E Check clean F Check replace G Adjust Remedy A Increase level B Check Adjust C Replace Possible fault A Oil level too high B Excessive inclination of engine C Incorrect lube oil SAE class or quality for ambient temperatu re D Excessive wear of cylinder pis t...

Page 61: ...low ambient temperature 10A Blue exhaust smoke idling 10C White exhaust smoke at full load Remedy A Lower level B Check Adjust Remedy A Check and bleed B Check replace if requi red C Check water separator D Check replace E Adjust F Check adjust G Check fuel Drain and flush fuel tank Replace with new fuel H Possible fault A Insufficient intake air B Faulty injector injection pump C Engine overloade...

Page 62: ...538 cm3 538 cm3 635 cm3 952 cm3 Compression ratio 23 1 23 1 23 1 23 1 Idling speed 850 rpm 850 rpm 850 rpm 850 rpm Max no of revolutions at no load 3000 rpm 3600 rpm 3600 rpm 3600 rpm Valve Clearances cold Inlet 0 25 mm 0 010 Exhaust 0 25 mm 0 010 Weight with standard gearbox 98 kg 216 lbs 98 kg 216 lbs 98 kg 216 lbs 123 kg 271 lbs Engine installation Max installation angle 15 degrees backwards Ma...

Page 63: ...600 rpm Fuel consumption 265 g kW h 265 g kW h 268 g kW h 256 g kW h 195 g hp h 195 g hp h 196 g hp h 187 g hp h 6 9 oz hp h 6 9 oz hp h 6 9 oz hp h 6 6 oz hp h at no of revolutions 2300 rpm 2300 rpm 2500 rpm 2600 rpm Fuel System Self bleeding Injection pump Bosch model NC Nippon Denso Injectors Plug injector Opening pressure 140 bar kgf cm3 2030 psi Firing order 1 2 1 2 1 2 1 3 2 Injection timing...

Page 64: ...pt 2 2 litres 4 UKpt 3 litres 4 UKpt Keel cooler version 3 litres 5 UKpt 3 litres 5 UKpt 3 litres 5 UKpt 4 litres 5 UKpt Thermostat opening at 71 C 1 5 C 160 F 3 F fully opened at 84 C 183 F Coolant pump Flow at max engine rpm 50 l min 11 UKGal min Total head keelcooler at max flow 2 m Water 6 7 Inlet connection for hose keelcooler 28 mm 1 1 8 I D Raw water pump Flow at max engine rpm 20 l min 4 4...

Page 65: ...Amp 14 Volt 40 Amp 14 Volt 40 Amp 14 Volt 40 Amp Battery capacity min 55 Ah max 108 Ah Protection Tubular glass fuse 32 x 6 3 mm 10 A slow blow V belt STM7369 STM7369 STM7369 STM7369 Gearbox Gear ratio ZF Hurth model HBW50 2 05 2 72 1 2 05 2 72 1 2 05 2 72 1 2 05 1 model HBW100 2 72 1 model HBW150V 2 05 2 72 1 2 05 2 72 1 2 05 2 72 1 2 05 2 72 1 Technodrive model TMC40 2 00 2 60 1 2 00 2 60 1 2 00...

Page 66: ...M12 17 25 5 2 5 0 5 18 3 5 Nozzle retaining nut M16 21 37 2 5 3 75 0 25 27 2 Fuel injection pipe nut M12 17 29 5 3 0 0 5 21 3 5 Delivery valve holder M16 17 36 2 3 7 0 2 26 1 5 Injection pump hollow screw M10 14 12 2 5 1 25 0 25 9 2 Injection pump air vent screw M6 10 6 1 0 6 0 1 4 5 0 8 Solenoid lock nut M30 36 44 5 4 5 0 5 32 3 5 Temperature switch M16 19 22 5 4 2 3 0 4 16 5 3 Oil filter M20 12 ...

Page 67: ...ne of the following multi grade oils SAE 10W40 for temperatures of 25 C up to 30 C 13 F up to 86 F SAE 15W40 for temperatures of 20 C up to 35 C 4 F up to 95 F For example Vetus Marine Inboard Motor Oil Shell Super Diesel T Gearbox Lubricating Oil Only use a recognised brand of oil for lubricating the gearbox ZF Hurth type HBW50 0 3 litres 1 2 UKpt ATF type HBW100 0 35 litres 2 3 UKpt ATF type HBW...

Page 68: ... and F75 The exhaust emission levels determined during certification by the supervising authority are always based on the reference fuel described by law Winter grade fuel Waxing may occur at low temperatures clogging the fuel system and reducing engine efficiency If the ambient temperature is less than 0 C 32 F winter grade fuel suitable down to 15 C 5 F should be used This fuel is usually availa...

Page 69: ...be maintained under all circumstances Therefor if coolant must be added always use the same mixture of anti freeze and tap water Water quality for coolant preparation Use preferably tap water If an other available fresh water is used the values given below must not be exceeded Never use sea water or brackish water Cooling system protective liquids must be disposed of in accordance with environment...

Page 70: ... 86 A1 A3 A4 A2 A5 A6 B4 B1 B2 B5 B3 B6 Red Yellow Orange Violet White Black 1 2 Engine panel model 20 21 22 Voltmeter Tachometer hourcounter Starter switch Plug A Socket A Warning lights Pre heating Battery charging Gearbox oil pressure Plug B Socket B Transparent Yellow Green Green Brown Blue Gray Battery Battery switch Fuse Pre heating relay Model 20 21 22 Voltmeter 1 Tachometer 1 1 R Wiring di...

Page 71: ...e Violet White Black Engine panel model 10 W Transparent Green Brown Blue Gray J3 J4 Plug A Warning lights Pre heating Starter switch Yellow Green Plug B L2 Battery charging L3 Exhaust temperature L4 Oil pressure L5 Coolant temperature L6 Oil pressure gearbox Options panel model 10 Wiring diagram VD00216 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 69 ...

Page 72: ...70 11 Overall dimensions M2 C5 M2 D5 1 10 STM6150 FUEL SUPPLY ø 8 mm FUEL RETURN ø 8 mm EXHAUST ø 40 mm SEA WATER INTAKE ø 20 mm 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 70 ...

Page 73: ...71 11 Overall dimensions M2 06 1 10 STM6150A FUEL SUPPLY ø 8 mm FUEL RETURN ø 8 mm EXHAUST ø 40 mm SEA WATER INTAKE ø 20 mm 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 71 ...

Page 74: ...72 11 Overall dimensions M3 09 1 10 STM6286 FUEL SUPPLY ø 8 mm FUEL RETURN ø 8 mm EXHAUST ø 40 mm SEA WATER INTAKE ø 20 mm 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 72 ...

Page 75: ... 340109 01 Bruksanvisning M2 C5 M2 D5 M2 06 M3 09 Norsk STM6342 Käyttöopas M2 C5 M2 D5 M2 06 M3 09 Suomeksi STM0032 Installatiehandleiding Installation manual Nederlands English STM0016 Service en Garantieboek Service and Warranty Manual Nederlands English Service und Garantieheft Livret Garantie et Service Deutsch Français Manual de servicio y garantía Libretto di assistenza e garanzia Español It...

Page 76: ...D TEL 31 10 4377700 FAX 31 10 4621286 4373474 4153249 4372673 E MAIL DIESEL VETUS NL 340102 04 STM0132 04 05 English Printed in the Netherlands Vetus Diesel M2 C5 M2 D5 M2 06 M3 09 English 340102 04 M2C5D506 M309 EN 14 04 2005 10 37 Pagina 74 ...

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