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02/2021

VETRON 5064 Welding Machine

04. COMMISSIONING & WELDING

01.

GENERAL INFORMATION ABOUT WELDING | WELDING PRINCIPLE

GENERAL INFORMATION ABOUT WELDING

The functions listed under the “Welding” menu item are in particularly provided for production. De-
pending on the program selection, you can view all relevant functions and settings on the display by
pressing the parameter button.

In the

WELDING

operating mode, you can select the following technologies via the program selection

(chapter 03.10., Change program)

01.

CONTINUOUS WELDING

(chapter 04.02 & 04.02.01)

02.

INTERVAL WELDING

(chapter 04.02.02)

03.

SPOT WELDING

(chapter 04.02.03)

04.

CUT & SEAL

(chapter 04.02.04 & 04.02.05)

05.

PROGRAM CHAIN

(chapter 04.03)

WELDING PRINCIPLE

The vibrations of the sonotrode “condense” the material to be joined in the seam area. During
this welding process, the material is heated, compressed and transported at the same time
(= seam generation).

Please observe the following requirements for an optimum welding result:

»

Select material, which is weldable (thermoplastics) and clean in the seam area. Furthermore,
the material to be welded must be suitable for processing using the VETRON 5064 with respect
to thickness and consistency.

»

Select the welding wheel suitable for your purposes and make sure that pressure, welding
power, welding speed, and welding gap are correctly adjusted.

ADVICE:

The material to be welded and the ambient temperature are decisive for all welding
equipment settings. For this reason, optimum settings can be determined using weld tests
only.

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Summary of Contents for 5064

Page 1: ...5064 5164 SERVICE MANUAL 02 2021 ...

Page 2: ......

Page 3: ...5064 5164 SERVICE MANUAL 02 2021 ...

Page 4: ... VETRON TYPICAL GmbH is only liable for damage caused by intent or gross negligence on the part of the manufacturer Moreover liability is excluded Reserve technical changes The contents were carefully prepared and checked by the publisher Due to continuous develop ments illustrations functional steps and technical data may differ slightly Updating the documentation If you have suggestions for impr...

Page 5: ...PRODUCT INTRODUCTION INTENDED USE CONFORMITY DECLARATION 11 05 TECHNICAL DATA 12 06 TRANSPORT PACKAGING DISPOSAL STORAGE FIRST COMMISSIONING DECOMMISSIONING 02 OPERATING ELEMENTS 13 01 OVERVIEW 14 02 VETRON OPERATING FIELD P107 15 03 HOTKEY 16 04 ELCTRONIC HANDWHEEL FEED BUTTON 17 05 CONTROL MAIN SWITCH 18 06 PEDAL 19 07 LIGHT ...

Page 6: ... WHEEL CHANGE 32 08 CHANGE PROGRAM 33 09 COOLING SET 34 10 WELDING MANUAL INTERVENTION DURING WELDING 35 11 CONTINUOUS WELDING PROGRAMS 36 12 INTERVAL WELDING PROGRAMS 38 13 SPOT WELDING 39 14 CUT SEAL 40 15 CHAIN WELDING PROGRAM 42 16 ERROR MESSAGES DURING WELDING 05 PROGRAMMING 45 01 CREATE NEW PROGRAM 46 02 CONTINUOUS WELDING AT CONSTANT SPEED 48 02 01 CONTINUOUS WELDING AT DYNAMIC SPEED 50 02 ...

Page 7: ...D WRITE PROGRAMS SETTING MANAGEMENT 78 02 UPDATE THE OPERATING PROGRAM 07 MAINTENANCE CARE 79 01 SONOTRODE WELDING WHEEL CLEANING 80 02 FAN 81 03 GREASE 08 ADJUSTMENT 83 01 IMPORTANT ADVISE REGARDING ADJUSTMENT 84 02 LATERAL ADJUSTMENT OF THE SONOTRODE 85 03 MACHINE PARAMETERS 86 04 RESETTING THE MACHINE PARAMETERS 87 05 HEIGHT MEASURING SYSTEM 89 06 PNEUMATIC CONNECTION 90 07 PULLER 09 SUPPORT 91...

Page 8: ...06 02 2021 VETRON 5064 Welding Machine CONTENTS ...

Page 9: ...ETRON may be used In case of infringement the guarantee expires The machines are to be used only for the purpose intended If oils greases etc used for the machines and accesso ries get in your eyes or on your skin or should you swallow any of these fluids wash them immediately and thoroughly or seek medical attention immediately Commissioning of the machine is prohibited until it has been determin...

Page 10: ... increased risk of burning here MAGNET This symbol indicates that there is a magnet field SAFETY SCREW This symbol displays that this screw should not be loosened INFORMATION This symbol displays information ADVICE This symbol indicates important information HARMFUL TO HEALTH May damage certain organs Can lead to immediate and long term massive impair ment of health cause cancer damage genetic mat...

Page 11: ...ushing through the anvil and sonotrode wheel 1 Make sure that you have sufficient safety distance between the fingers and the anvil and sonotrode wheel Risk of injury due to lifting and lowering and the material being pulled in by the anvil and sonotrode wheel 1 ANVIL WHEEL SONOTRODE WHEEL ...

Page 12: ...ality After finishing the distance and concentricity calibration the accuracy of the concentricity is shown on the display VETRON offers two sonotrodes made of hardened steel and titanium The detachable display panel guarantees a high process security since no program or parameter chan ge can be made when removed Programs can be changed or uploaded to the machine via an USB slot Typical applicatio...

Page 13: ...idth up to 13mm Max speed 40m min Optional 100m min Cut Seal Yes with steel wheel No with titan wheel Clearance space 5064 350x310mm 5164 680x130mm Netto weight 5064 41kg 5164 74 kg Gross weight 5064 51kg 5164 97 kg Operating voltage AC 230V 50 60Hz Rated power 1000W Operating Air Pressure 6 bar Noise indication 80dB A Versions and subclasses can be found under www vetrontypical com 01 PREFACE 05 ...

Page 14: ...All machines are delivered packed The product must be checked for shipping damage after delivery For subsequent damage within the customer s operation the manufacturer assumes no liability Make sure that the products are transported safely and with the utmost care at your facility Moving machines with EHS electrically height adjustable with wheels Turn off the machine Make sure that the sewing mac...

Page 15: ...ESC 13 02 2021 VETRON 5064 Welding Machine OPERATING FIELD p 14 HOTKEYS p 15 ELECTRONIC HANDWHEEL FEED BUTTON p 16 CONTROL p 17 DONGLE p 17 PEDAL p 18 02 OPERATING ELEMENTS 01 OVERVIEW ...

Page 16: ...rval Welding 3 Spot Welding Puller On Off 4 Cut Seal The technology buttons can also be used as filters during program selection 2 LIGHT ON OFF 3 PARAMETERS 4 NEW PROGRAM 5 PROGRAM CHAIN 6 SAVE 7 CANCEL If a technology function is activated this is indicated by illuminating the corresponding LED In order to CHANGE OR SET VALUES use the JOG KEY 8 Turning changes the values pressing the JOG KEY ente...

Page 17: ... LED is lit up Press this button to travel a distance without welding The LED goes out 3 ULTRASOUND POWER STAGE 2 If you pre programmed a second ultrasound power stage you can activate this stage via this button If the second power stage is activated the adjacent LED is lit up 4 CUSTOMIZABLE BUTTON This button can be used to manually advance work steps in interval programs Pushing the button longe...

Page 18: ...l clockwise to travel backward without welding In the following the operating type is indicated by the following icons Pressing the handwheel Function can be customized via program parameters Turning the handwheel 2 FEED BUTTON Pulling the button changes the welding direction with welding function 02 OPERATING ELEMENTS 04 ELCTRONIC HANDWHEEL FEED BUTTON ...

Page 19: ...1 2 17 02 2021 VETRON 5064 Welding Machine 1 MACHINE MAIN SWITCH ON OFF 2 USB PORT Identify yourself using the provided USB dongle 02 OPERATING ELEMENTS 05 CONTROL MAIN SWITCH ...

Page 20: ...1 1 18 02 2021 VETRON 5064 Welding Machine 0 IDLE POSITION 1 WELDING Speed depending on programming Constant Dynamic speed via pressure on pedal 1 LIFT UPPER TRANSPORT WHEEL 02 OPERATING ELEMENTS 06 PEDAL ...

Page 21: ...ts up ADJUST LIGHT INTENSITY 01 Press the LIGHT button The correspoding LED lights up on the display 02 1 A 0 J I S H 0 D L U G T T Change LIGHT INTENSITY Percentage on the display and light intensity of the light are changed 03 A J I S H D L U G T T 0 0 6 After 2 seconds without further input the value is set and the current program number is shown 04 P 2 2 W 4 1 3 3 1 5 P M O N R M R G A A E Mac...

Page 22: ...20 02 2021 VETRON 5064 Welding Machine 02 OPERATING ELEMENTS ...

Page 23: ... materials by using welding wheels The different welding wheels are characterized by the following properties 1 WELDING WHEEL NUMBER here 11002 14403 11005 2 PROFILE respectively surface for the generation of different welding seams 3 DIAMETER The welding wheels offered by VETRON are available with Ø25mm or Ø45mm ...

Page 24: ...ting wheels cut weldable materials and weld the cutting edges The different cutting wheels are characterized by the following properties 1 CUTTING WHEEL NUMBER here 20001 2 PROFILE The cutting wheels offered by VETRON are available with different cutting angles Examples 3 DIAMETER The welding wheels offered by VETRON are available with Ø 25mm or 45mm ...

Page 25: ...for cutting and individual welding wheels 1 CUTTING OR WELDING WHEEL here 20001 2 2x PULLER WHEEL Diameter specification in millimeters here 24 6mm INSTALLATION 01 If needed slide the puller wheels from the left right or from both sides onto the respective cutting or welding wheel 02 Next install this unit according to section WHEEL CHANGE chapter 03 09 ...

Page 26: ...24 02 2021 VETRON 5064 Welding Machine 03 WELDING WHEELS ...

Page 27: ...05 05 PROGRAM CHAIN chapter 04 03 WELDING PRINCIPLE The vibrations of the sonotrode condense the material to be joined in the seam area During this welding process the material is heated compressed and transported at the same time seam generation Please observe the following requirements for an optimum welding result Select material which is weldable thermoplastics and clean in the seam area Furth...

Page 28: ...ed 10 206 Acceleration 0 05sek 207 Differential speed 0 208 Deceleration 0 2 sek 209 Backward welding after stop 0 0mm 210 Forward welding after stop 0 0mm 211 Generator deactivation time after pedal 0 90 212 Gap increase after pedal 0 until stop 0 1mm 213 Lifting delay 0 0 sek 214 Wheel type 215 Wheel equivalent width ADVICE You may never change or overwrite the default program The default progra...

Page 29: ...ange The administrator has access to all functions and can assign access rights using the respective PC program The VETRON OPERATOR MANAGEMENT program is stored on the administrator dongle and functions as follows 01 Insert DONGLE 1 Administrator into the USB slot of the computer 02 Call up the VETRON OPERATOR MANAGEMENT program 03 Insert further DONGLE into the computer 04 Enter first name last n...

Page 30: ...WITCHING OFF 1 Before turning machine off YOU HAVE TO RE MOVE THE WELDING WHEEL Sonotrode could be destroyed Remove the welding wheel to prevent it from hitting the sonotrode 2 P O W F R O F E Switch OFF the CONTROL by using the main switch 04 COMMISSIONING WELDING 05 SWITCHING ON OFF 04 COMMISSIONING WELDING 04 FIRST COMMISSIONING 01 Thoroughly clean the machine prior to start up see chapter 06 0...

Page 31: ...ELECT LANGUAGE 1 Press the PARAMETER button The corresponding LED on the display lights up 2 Turn the JOG KEY COUNTERCLOCKWISE until LANGUAGE SELECTION is shown 3 Confirm 4 L g n u a e g a n h gli E s In order to change the language The following can be selected English Italian German Spanish French 5 Confirm ...

Page 32: ... wheel onto the bolt and tighten it using the Allen key image 2 5 W E W 2 T E N 4 R L 1 N H 3 E E O 5 Change wheel number Confirm The program suggest the wheel stored in the program If you would like to use the suggested wheel confirm Otherwise enter the requested wheel number 6 W E W 2 T E N 4 R L 1 N H 3 E E O 5 Mark Confirm Input 7 W I L 2 S W L 4 A E 1 N 3 T H 5 L E Confirm 8 M R E A M A E I U...

Page 33: ... T m L i W A I 0 0 E a 0 m You can read the concentricity tolerance of the welding wheel in the display 11 P 2 2 W 4 1 3 3 1 5 P M O N R M R G A A E Machine ready for operation P123 The program number used last is activated ADVICE The measuring process cannot be interrupted Do not switch the machine off during the measurement 04 COMMISSIONING WELDING 07 WHEEL CHANGE 2 2 ...

Page 34: ... installed wheel does NOT match the wheel stored in the program the machine requests a WHEEL CHANGE 4B Y W C S E A N L G E H H E N O E YES Confirm If you confirm with YES the machine travels into the wheel change position and the wheel change should be performed chapter 04 09 NO Mark NO Confirm If you do not want to perform a wheel change the currently used wheel is shown on the display PREREQUISI...

Page 35: ...ET To adjust the cooling copper pipe connected to the Anville 1 open the hinged lid 2 and set the cooling at the adjustment screw 3 of the throttle stronger cooling weaker cooling The cooling switches at welding start on and automatically together with the fans of sonotrode unit off ...

Page 36: ...FF Activate a SECOND POWER STAGE e g on transitions from thin to thick material and vice versa In order to manually WELD INTO THE OTHER DIRECTION pull the backward welding button This function is particularly suited for overwelding at the end of a weld seam In order to TRAVEL a distance FORWARD OR BACKWARD WITHOUT ULTRASOUND turn the handwheel 04 COMMISSIONING WELDING 10 WELDING MANUAL INTERVENTIO...

Page 37: ...stored in the program the machine requests a WHEEL CHANGE 5B Y W C S E A N L G E H H E N O E YES Confirm If you confirm with YES the machine travels into the wheel change position and the wheel change should be performed chapter 04 09 NO Mark NO Confirm If you do not want to perform a wheel change the currently used wheel is shown on the display PREREQUISITE The wheel matches the technology of the...

Page 38: ...machine travels into the wheel change position and the wheel change should be performed chapter 04 09 NO Mark NO Confirm If you do not want to perform a wheel change the currently used wheel is shown on the display PREREQUISITE The wheel matches the technology of the program 6 P 3 2 4 P MM O N R M R G A A E Machine ready for operation ADVICE If your access rights level is 1 you can overwrite the w...

Page 39: ... its beginning cancels the program chain step by step ADVICE If you canceled the interval program and would like resume welding from a certain position pro ceed as follows Turn the HANDWHEEL to travel without ultrasound Using the CUSTOMIZABLE BUTTON on the head module you can skip work steps 04 COMMISSIONING WELDING 12 INTERVAL WELDING PROGRAM 2 2 ...

Page 40: ...2 4 P MM O N R M R G A A E Machine is ready for operation If the installed wheel does NOT match the wheel stored in the program the machine requests a WHEEL CHANGE 4B Y W C S E A N L G E H H E N O E YES Confirm If you confirm with YES the machine travels into the wheel change position and the wheel change should be performed chapter 04 09 NO Mark NO Confirm If you do not want to perform a wheel ch...

Page 41: ... A A E Machine is ready for operation If the installed wheel does NOT match the wheel stored in the program the machine requests a WHEEL CHANGE 5B Y W C S E A N L G E H H E N O E YES Confirm If you confirm with YES the machine travels into the wheel change position and the wheel change should be performed chapter 04 09 step 2 NO Mark NO Confirm If you do not want to perform a wheel change the curr...

Page 42: ...el number SCHR1 Current work step P038 Program number for the current work step 6 Depending on the programming of the program chain the NEXT WORK STEP IS ACTIVATED VIA S P A 1 E 2 3 W 4 1 0 M P 5 3 N 1 5 S S Press customizable button W Lift wheel via pedal HW Press handwheel K Press knee button In order to switch from one work step to the next execute the activation type shown on the display S Pre...

Page 43: ... the program chain step by step ADVICE If you canceled the interval program and would like resume welding from a certain position proceed as follows Turn the HANDWHEEL to travel without ultrasound Using the CUSTOMIZABLE BUTTON on the head module you can skip work steps The knee button is available as an option 04 COMMISSIONING WELDING 15 CHAIN WELDING PROGRAM 2 2 ...

Page 44: ...n Green LED Information that sensor is correct adjusted and in correct position If green LED is not lit please adjust sensor or change sensor Check if plug and socket of S1 is ok Make a Master Reset 1 Basic Parameter 999 If it is not working make a Master Reset 2 Basic Parameter 999 NOTE Before you make a Master Reset 2 make a Backup for all programs in Data Manager E11 Stepper error Stepper drive...

Page 45: ...or to converter Replace sonotrode unit module E26 US GEN NO POW Power supply or control for generator is inter rupted Check if Generator is turned on Generator plug is inserted in the connector strip below the table top Check connector on generator including adapter interface Replace interface if necessary Check generator connector on fan switch If necessary replace fan switch or generator connect...

Page 46: ...44 02 2021 VETRON 5064 Welding Machine 04 COMMISSIONING WELDING ...

Page 47: ...L welding chapter 05 02 02 SPOT welding chapter 05 02 03 CUT SEAL chapter 05 02 05 05 02 05 PROGRAM CHAIN chapter 05 03 ADVICE The CUT SEAL technology is only active for steel sonotrodes CANCEL ADVICE In order to go one step back during program creation press the ESC BUTTON ADVICE In order to completely cancel program creation press the NEW PROGRAMM button Next to following confirmation prompt is ...

Page 48: ...gap confirm using the rotary button step 5A Otherwise use the rotary button and confirm Automatic selection step 5B 5A MANUAL GAP ADJUSTMENT M S P N T A G A E U L A Confirm MANUAL 0 S P 0 T m G E 5 m A R A I T L Change VALUE TEST wheter the gap is correctly set If the value is correct confirm with 5B AUTOMATIC GAP ADJUSTMENT M S P N T A G A E U L A Mark AUTOMATIC A S T P T T C M G U E I O A A Conf...

Page 49: ...lding speed is correctly set If the value is correct confirm with 8 A 0 J O S E 6 D U W T P R R A I T L Change VALUE Enter the WELDING POWER 60 power is specified as default value 9 TEST whether the maximum power is correctly set If the value is coorrect confirm with 10 SAVE chapter 05 05 You can test the settings welding gap speed and power at any time while adjusting the values ...

Page 50: ...m DYNAMIC 6 M S P N T A G A E U L A GAP ADJUSTMENT If you would like to automatically set the gap confirm using the roary button step 6A Otherwise use the rotary button and confirm Manual selection step 6B 6A MANUAL gap adjustment M S P N T A G A E U L A Confirm MANUAL 0 S P 0 T m G E 5 m A R A I T L Change VALUE TEST wheter the gap is correctly set If the value is correct confirm with 6B AUTOMATI...

Page 51: ...s correctly set If the value is correct confirm with 11 A 0 J O S E 6 D U W T P R R A I T L Change VALUE Enter the MAXIMUM WELIDNG POWER 60 power is specified as default value 12 TEST whether the maximum power is correctly set If the value is correct confirm with 13 A 0 J I O S E 4 D M U N W T P R R A I T L Change VALUE Enter the MINIMUM WELDING POWER A minimum possible value of 38 is specified as...

Page 52: ...UE 7 TEST whether the power is correctly set If the value is correct confirm with 8 SELECT THE INTERVAL PROGRAMMING TYPE TEACH IN MODUS step 8A as well as NUMERICAL INPUT step 8B can be selected 8A TEACH IN MODUS T I I A A T G H R R E N N L C E P V O Confirm TEACH IN 0 T I 0 A E H P 5 E N C S D E Change VALUE Enter the speed for program creation Confirm VALUE 0 T m D 0 A S H 0 E I 0 C T m 1 Define...

Page 53: ...fine using the shown button whether the first section should be traveled with or without ultrasound or with power stage 2 Change VALUE Confirm VALUE X X m X X m 0 N 1 I S T D R N T E 2 I V Define using the shown button whether the first section should be traveled with or without ultrasound or with power stage 2 Change VALUE Confirm VALUE ENTER FURTHER SECTIONS As soon as you are done press continu...

Page 54: ... up 3 GAP ADJUSTMENT 05 01 01 Continuous welding at constant speed step 3 4 1 W c M 0 L I R s T G A E E 0 D N I e I T L Change VALUE The generator power amounts to 100 the welding result is controlled by time 5 TEST whether the power is correctly set If the value is correct confirm with 6 SAVE chapter 05 05 You can test the settings welding speed and power at any time while adjusting the values 05...

Page 55: ...ou are prompted to define the Speed Type Constant dynamic 4 Confirm CONSTANT Regardless of the pressure on the pedal the welding speed remains constant 5 1 S E T D R n S A 0 E E i I P T L 0 m m Change VALUE 6 TEST whether the welding speed is correctly set If the value is correct confirm with 7 A 0 J O S E 6 D P U W T R R A I T L change VALUE 8 TEST whether the power is correctly set If the value ...

Page 56: ...IC 6 S X T S R D M E A E P I A T E L 1 0 M IN 0 M Change VALUE Enter the MAXIMUM WELDING SPEED 7 TEST whether the speed is correctly set If the value is correct confirm with 8 A 0 J O S E 6 D U W T P R R A I T L Change VALUE Enter the MAXIMUM WELDING POWER 9 TEST whether the maximum power is correctly set If the value is correct confirm with 10 A 0 J I O S E 4 D M U N W T P R R A I T L Change VALU...

Page 57: ... D S C A I T E N W Select how you would like to switch from the current to the next work step The following options can be selected over _ Default CUSTOMIZABLE BUTTON on the head module 6a LIFTING THE WHEEL VIA PEDAL 6b pressing the HANDWHEEL 6C pressing the KNEE BUTTON 6D 6A Switching via the CUSTOMIZABLE BUTTON on the head module A G I C H N E T H D S C A I T E N W Select SOFT KEY S F E O T Y K ...

Page 58: ...X X T X 0 X X X X X X S X X X E X 2 X Continue with work step 3 As soon as all work steps are programmed continue with step 8 SAVE 8 SAVE chapter 05 05 CANCEL ADVICE the program chain completely aborts and returns to the beginning breaks gradually i e the display returns to the beginning of the last step ADVICE If you canceled the interval and would like resume welding from a certain position proc...

Page 59: ... N R M In order to change the prgram name Mark Confirm Input Cancel You can confirm the program name letter by letter by turning and then pressing the Jog key 1B You have created a NEW program or would like to overwrite an EXISTING program P 3 2 4 C E R T G R P A O E In order to change the program number P 5 3 6 O I E E W V T R R Confirm or Cancel Already existing programs can be recognized by the...

Page 60: ...meter number G P A m m 5 0 0 0 4 0 Confirm G P A m m 5 0 0 0 4 0 In order to change the value TESTING TRIAL WELDING The values are set to online i e you can now immediately test whether the setting fits your application If this is not the case you can change the value and test again and finally Confirm G P A m m 5 1 0 0 4 0 The display returns to the parameter selection 5 SAVE You have two choices...

Page 61: ...ile changing the program press the ESC button ADVICE In order to completely cancel changing the program press the PARAMETERS button Next to following confirmation prompt is shown Y Q S I E N A E U O T S O W V Confirm if you would like to exit the program without saving Otherwise select NO 05 PROGRAMMING 05 PROGRAM CHANGE VIA PARAMETERS 2 2 ...

Page 62: ... O D A L E N T R I E V N 002 Spot welding P M O M R D R G O A E N I G D L WE P T O S 002 Program Chain P M O M R D R G O A E N I K L GR P 002 Cut Seal at CONSTANT speed P M O M R D R G O A E A E L S UT C 002 Cut Seal at DYNAMIC speed P M O M R D R G O A E YN A E L S UT C D 002 003 Wheel number W N E M L E H U E B R 003 0 00 0 W 0 004 Gap dimension G P A m m 5 0 0 0 4 0 005 Generator power P W R O ...

Page 63: ...be used for welding machines with steel sonotrode only P003 0 99 P215 0 99 P214 0 9 W 0 00 00 0 02 14 0 02 mm Measure between the wheel and the sonotrode 38 100 60 100 Selection Constant and Interval 60 Spot Cut Seal chain welding and all dynamic Technology 100 38 100 38 at DYNAMIC speed only 38 100 100 at DYNAMIC speed only 0 5 40 2 m min Welding speed ...

Page 64: ... only S R U E S P E R M X A 0 5 1 013 014 Wheel lifting T IL V N A L F I 014 0 3 mm 015 Welding time D T M I E I G N W L E 1 015 00 ec s 016 Puller speed l p e S e d er P l u 016 0 022 Nummerical Input Step N1 Section 1 D S I T E ANC 0 1 mm 1 N 22 0 Ultrasound ON OFF Boost U T L C R NI ASO FF O 1 N 22 0 Transition to next step N E D N 022 N IO CT FUN S ON OP T 1 N Insert working range I S N P E A ...

Page 65: ...er ø 25mm 0 2 24 3 0 mm Machine parameter ø 45mm 0 1 2 5 1 0 sek 10 30 0 Percent value from Puller speed Value from programming ON Selection ON OFF BOOST Nonstop Selection Nonstop Stop Lift Wheel A new step respectively a new section is inserted after the current section The next work steps are automatically shifted to the back The current work step is deleted The next work steps are automatically...

Page 66: ... Acceleration E 6 20 T O I N A L R E A C C 0 EC S 0 1 207 Differential speed F 7 20 ED E P S D F I 0 208 Braking effect E 8 20 T O I N A L R E D C E EC S 0 0 1 209 Backward welding after stop K A W RD C A B 9 20 S m m 0 0 210 Forward welding after stop A W RD R O f 0 21 S m m 0 0 211 Generator deactivation time after Pedal 0 N A CE V D A D 1 21 OFF 0 5 212 Gap increase after Pedal 0 until stop GAP...

Page 67: ... 5 0 05 Time from minimum to maximum speed 20 20 0 Difference between anvil speed to sonotrode speed 0 0 5 0 02 Time for the last vibrations of the sonotrode at Welding process and for the outlet of welding 0 10 0 mm 0 10 0 mm 0 100 90 of P208 0 0 5 0 1 The gap is stepwise linearly increased At the end the wheel travels down again 0 2 5 0 0 sec Time between welding end and upper anvil wheel positi...

Page 68: ...or current p l a u e u g l p r r c 5 1 00 M 0 2 6 50 2500 1500 304 Pressure reference point P e s e t e r s P r R u f 3 2 4 0 04 M 32000 32000 400 306 Puller home position p l o p e e s u h l m o r 400 M 0 3 6 32000 32000 400 307 Feed speed of the sonotro de wheel during automatic gap measurement G p S e a pe 3 i m d n 0 m 7 1 M 0 0 5 40 1 0 m min 308 Power ampl during auto matic gap measurement 3...

Page 69: ... reference point via the sensor on the shaft stepper motor version Feeding speed when automatic gap measuring Ultra sonic from amplitude when automatic gap measuring Power value when automatic gap measuring Pressure determitation when automatic gap measuring Start gap when automatic gap measuring Gap factor at automatic gap measuring Pedal position you can adjust it if necessary Pedal position you...

Page 70: ...07 Diameter of the sonotrode wheel S de tr n i t o o D m o a r 4 mm 0 07 04 1 M 20 200 104 mm 408 Diameter of the reference welding wheel R a m An f i e v i l D 4 mm 0 08 26 M 15 200 45 mm 409 Toothed belt wheel of the sonotrode stepper motor Z1 S od Z e t n o o 1 r 40 1 9 M 8 1 100 18 tooth 410 Toothed belt wheel of the sonotrode stepper motor Z2 S od Z e t n o o 2 r 410 M 30 1 100 30 tooth 411 U...

Page 71: ... the steel sonotrode Minimum gap of the titanium sonotrode Stepper motor pressure adjustable stepper motor version Differential speed between anvil and sonotrode Diameter of the sonotorde Diameter of the zero wheel required for sensor calibration stepper motor version Number of the teeth of the gears on the sonotrode Maximum value for P014 Anvil is in the upper end position Advice These values sho...

Page 72: ...l e r u 10 M 2 4 7 0 100 10 701 Operating program version S re e w s n o t r o a i V 7 1 01 M f 1 702 Hardware version H re e w s n a d r o a i V 7 1 02 M r 1 703 Serial number S N a r e i e l m u r 7 1 00 0 0 3 M 0 1 32000 1 704 Sonotrode type S od t p o o y r e e n T 7 L ST 0 E 4 M E 706 Welding time Generator ON W g i e d e n i t l m 7 3 H 6 0 7 6 12 M h 708 Operating time Machine ON 7 3 H 7 0 ...

Page 73: ...ing Puller wheel rotates during the lowering of the puller device When the operating program is overwritten and or if the control is updated the version number is automatically updated Hardware version Serial number of the machine 1 Steel sonotrode 2 Titanium sonotrode hours hours The number of times the cylinder has been operated how many strokes the machine has made Set current 1 lowered cold 1 ...

Page 74: ...elding pressure motor P s r s e 8 0 16 M ir o i D n ct e 0 1 0 817 Switching ON OFF User administration Us r e U B l g S e on D 8 0 17 M 0 1 0 818 Puller rotate direction p e u l l r di r 8 0 18 M 0 1 1 819 Puller gap direction pu l l G p a ir d 8 1 19 M 0 1 1 820 Puller unit P e u l l r Mo e ul d 8 E F R 2 O P 0 LL U M F OFF 821 Anvil type A l n i v 8 5 mm 21 M 2 yp T e 25 45 mm 822 Pressure type...

Page 75: ...Rotation direction of the stepper motor you can adjust it if necessary You can select between OFF ELECTRIC AIR You can select between 25 mm 45 mm You can select between 1 ELECTRIC 2 AIR Automatic welding function 0 OFF 1 ON Is the determined nominal and actual value of the sensor on the magnetic strip not the same the parameter controls the height to the same value You can choose GERMAN ENGLISH FR...

Page 76: ...reating a new program chapter 05 01 you can stepwise go backward using the ESC button in order to change previously entered values If you would like to completely exit the New program function press the New program button The details how to cancel are described at the end of the respective chapter 05 PROGRAMMING 08 CANCEL ...

Page 77: ...copied Confirm PRE ADJUSTMENT The current program is shown If you would like to copy a different program turn the Jog key 4B Copy INDIVIDUAL PROGRAMS from your USB dongle TO THE MACHINE U M B C E I S A H N M R G O R P A Confirm S C 1 1 O A N 1 S H N H M 1 O C E 1 E I To select the machine on which the program was created Confirm You can copy individual programs from different machines PRE ADJUSTME...

Page 78: ... PROGRAMS from the machine TO YOUR USB DONGLE A O L R P M L G A R S M E C B I U A H N S Confirm 4F Copy ALL PROGRAMS from your USB dongle TO THE MACHINE A O L R P M L G A R S U M B C E I S A H N Confirm S C 1 1 O A N 1 S H N H M 1 O C E 1 E I In order to select the machine on which the program was generated Confirm You can copy all programs from one of your machines PRE ADJUSTMENT The number of th...

Page 79: ...N S M E C C I I N A H O G N F Confirm 4H Copy MACHINE PARAMETERS from the USB dongle to the machine U M B C E I S A H N M E C C I I N A H O G N F Confirm In order to select the machine whose parameters should be copied Confirm You can copy all parameters from one of your machines DEFAULT SETTING The number of the current machine If you would like to copy the parameters of a different machine selec...

Page 80: ... d n You want to update the COMPLETE firmware 6 Press the PARAMETER button P P M S O O I 1 R R G 0 5 R R M S G G N 1 A E 1 5 Update 1 of 5 P V M O R I K 5 R F G 5 R E M O G I N A Y P P M S O O I R R G 0 R R M S G G N 1 A E P V M O R I K R F G R E M O G I N A Y 7 U P d e u e s t t s c o p l s r a a c b s e e e o Turn the machine on the main switch OFF and ON again ADVICE Our program Updates you can...

Page 81: ...sk of burns in the case of contact with the sonotrode Clean the sonotrode as well as the welding wheels transport rollers as needed Sonotrode 1 and welding wheel 2 must be kept clean Remove possibly adhering welding residues using a brass wire brush ADVICE Use brass wire brushes for cleaning only Otherwise you may damage the sonotrode and the welding wheel ...

Page 82: ...b ATTENTION Switch the machine off and have it cool down Risk of burns in the case of contact with the sonotrode ADVICE Make sure that the generator fan is unobstructed In the case of high contamination levels you must equip the fan with respective filters 07 MAINTENANCE CARE 02 FAN ...

Page 83: ...UBRICATE THE BOLT ON THE ANVIL WHEEL 1 01 Remove the fastening screw 2 02 Fill the bolt through the tapped hole with the supplied grease 03 Now tighten the screw 2 again ADVICE One time a week minimal Only suitable high performance grease use for example Interflon Grease HD2 ...

Page 84: ...82 02 2021 VETRON 5064 Welding Machine 07 MAINTENANCE CARE ...

Page 85: ...lation of covers necessary for adjustments are not mentioned in the text Please observe the order of the following chapters which corresponds to a meaningful work sequen ce for a machine to be completely calibrated If you perform individual work steps only you must always also consider the previous and next chapter CAUTION Disconnect the machine from the electrical power grid prior to any adjustme...

Page 86: ...sideways Despite the extreme hardness of the sonotrode damage to the surface of the sonotrode due to high pressure and energy may particularly occur in the case that thick materials are welded DISPLAY STEP DESCRIPTION LATERAL ADJUSTMENT OF THE SONOTRODE 1 Loosen the screws 1 7 pieces 2 Slide the sonotrode 2 and the cover 3 in the direction of the arrow 3 Once the sonotrode is correctly positioned ...

Page 87: ... a e i c a e i e Confirm 4 Turn the Jog key counterclockwise in order to find the parameter list 5 Confirm 6 B T o i e k k s l h c c s n 0 0 0 m m M 0 1 2 1 The first machine parameter is shown The M in M103 indicates that this parameter is a machine parameter 08 ADJUSTMENT 03 MACHINE PARAMETERS ADVICE You can find all adjustments applicable to the machine including resetting the operating program...

Page 88: ...cessible with access right level 2 only E P E E D S ND S T 5 20 0 8 Turn the Jog key counterclockwise in order to change the parameter number 3 B p n s a r t c h m r a M a e i c a e i e Confirm 4 Co d S l ar t t 9 0 99 M Confirm Cold Start In order to set the value to 1 or 2 1 Reset height measuring system parameters 2 Reset factory settings reset all informations and programs Confirm 5 Switch the...

Page 89: ...RING SYSTEM 1 Remove the cover 1 of the head module and release the screws 1A Remove the cover Loosen screw 2 underneath the head part 2 Release sensor carrier 3 3 Turn on the machine 4 Tighten screws 2 slightly 5 Press the Button PARAMETER 6 S e r i e v c To get to the SERVICE indicator 6A Confirm 7 N P N D V O I U L A W Confirm ...

Page 90: ...e you have to adjust see Step 6 At a space of ENC Encoder POSITION 0mm bis 1 00mm the GREEN DIODE shouldn t glow At 1 00mm STOP TURNING the JOG KEY rightwards 9 Press to INITIALIZE ENC position initzialize automatically 10 S e r i e v c press and the machine is ready for operation Mount the cover again 08 ADJUSTMENT 05 HEIGHT MEASURING SYSTEM 2 2 ATTENTION To avoid damage to the magnetic stripe th...

Page 91: ... Risk of injury if the machine starts up unintentionally PRESSURE SETTING 01 Connect the machine to the compressed air system 02 The operating pressure at the filter control valve 1 is 6 bar 03 The pressure of the anvil wheel on pressure control valve 2 is factory set to 3 5 bar CAUTION The maximum pressure of the pressure control valve 2 is 4 bar Higher pressure can damage the welding unit ...

Page 92: ...CREASE gap 3 Tighten nut 1 after the adjustment PRESSURE ADJUSTMENT Loosen nut 4 on top of the housing turn the adjusting screw 5 the pressure becomes LESS the pressure becomes MORE Tighten nut 4 after the adjustment UP DOWN SPEED ADJUSTMENT Loosen the nuts 6 from the throttle valves and turn the adjustment screws 7 the Speed becomes LESS the Speed becomes MORE Tighten nuts 6 after the adjustment ...

Page 93: ...ical Europe Team 1 CUSTOMER Name Country Address Phone Zip code city Email 2 DEALER Name Country Address Phone Zip code City Email 3 MACHINE DATAS Product Type Control box type Serial number of machine Serial number of control box Year of manufacturing Software release 4 PROBLEM OR FEATURE REQUEST Detailed description Date of first error error count Date Signature In order to process the complaint...

Page 94: ...VETRON TYPICAL EUROPE GmbH Clara Immerwahr Str 6 67661 Kaiserslautern Germany Tel 49 6301 320 75 0 Fax 49 6301 320 75 11 info vetrontypical com www vetrontypical com ...

Page 95: ...VETRON TYPICAL EUROPE GmbH Clara Immerwahr Str 6 67661 Kaiserslautern Germany Tel 49 6301 320 75 0 Fax 49 6301 320 75 11 E mail info vetrontypical com www vetrontypical com ...

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