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6  Maintenance and Service Manual 

The Semi-electric pallet truck needs frequent daily inspection and maintenance.   

6.1 Daily Inspection & Maintenance   

 Hydraulic oil:

 Check the hydraulic oil every 6 months. The capacity is 0.3 Liter.    Please select 

the suitable hydraulic oil according to the table below.   
 

 

Temperature Hydraulic 

Oil 

 

+5

~+40

 

L-HV46 hydraulic oil   

 
 

 Exhaust air: 

Air might enter into the hydraulic oil during transportation operation or when the 

pallet truck is placed upside down. In such case, when pumping the handle with the control lever at 

the 

lifting 

position, the fork will not raise. Remove the air by using the following method: pull the 

finger lever (217) to the lowering position, and then pump the handle bar (211) up and down several 

times. 

 

 Lubrication:

 All the bearings and shaft levers have been applied with a long-lasting lubricant at 

the factory. All you need to do is apply the lubricant to wherever lubrication is needed at monthly 

intervals or each time after a thorough cleaning. 

 Maintenance: 

Proper daily inspection and maintenance can extend the service life of the 

Semi-electric pallet truck. Particular attention must be paid to check the wheels and wheel axels for 

cotton threads, cloth and other foreign objects, which will get twisted around the wheels. Always 

remove the load from the fork and lower the fork to the lowest position when the job is completed.   

The operator should perform maintenance of the pallet truck everyday. Take the following steps: 

 

Check the oil pump for any oil leakage   

Check button switch 

Check proximity switch 

Check the horn 

Check the drive switch of control lever 

Check wheels and fork 

Check the charger 

 
 
 
 
 
 

Summary of Contents for EPT-S-2748-33

Page 1: ...PT15 Semi electric pallet truck Operators should read and understand this manual and all warning labels on the Semi electric pallet truck before using it Keep the manual for future reference Release J...

Page 2: ...design and type as brought into circulation by us Bei einer nicht mit uns abgestimmten nderung der Maschine verliert diese Erkl rung ihre G ltigkeit In case of alteration of the machine not agreed up...

Page 3: ...use minor human injury or local damage to the vehicle 3 Refers to general notes and instructions before use Most parts of the product are made from recyclable steel The recycling and disposal of cast...

Page 4: ...el will degrade the safety factors of the truck Attaching device or equipment that may interfere with or complement the pallet truck s functions can only be installed with the written approval of the...

Page 5: ...ocate the Semi electric pallet truck in a suitable position to prevent from contacting walls around If passengers take the lift together with the Semi electric pallet truck they have to enter after th...

Page 6: ...lling Warning signals can be sent by the horn on the truck 1 15 Protection shoes According to EU standard EN 345 1 S1 standard protective shoes must be worn when operating on the Semi electric pallet...

Page 7: ...stance of fork b5 mm 540 685 4 32 Distance from wheel base centre to ground m2 mm 38 4 34 Right angle stacking aisle width 800x1200 Ast mm 2108 2144 Dimensions 4 35 Turning radius Wa mm 1430 1500 5 1...

Page 8: ...net radiation and interference and has been tested on static discharge Never modify any part of electrical system without written permission from the manufacturer 2 3 Operation Conditions Ambient temp...

Page 9: ...rane 3 2 Installation of Handle You may need some tools for installation such as a hammer and a pair of pliers etc you also need some accessories a perforated shaft two spring pins note one has been i...

Page 10: ...e Position Lifting Neutral and Lowering Finger Lever Adjustment The finger lever has three positions and their functions are as follows Lifting The finger lever is at the low position With an up down...

Page 11: ...ormal function of Neutral position 3 3 4 If the fork fails to lift when pressing the finger lever to the lifting position turn the adjusting screw or the adjusting nut counter clockwise until the fork...

Page 12: ...ve a little towards the opposite direction 4 1 5 Button switch Press down the button switch the control circuit is disconnected from power and all operation of the truck stops 4 2 Starting up the truc...

Page 13: ...ver to a proper position Adjust the lever towards desired direction Driving After start up use your thumb to rotate two drive switches if the switch is turned forwards the truck moves forwards if the...

Page 14: ...fails braking with reverse current is possible Rotate the drive switch towards the opposite direction until the truck stops Then release the drive switch Inertia brake Release the drive switch it wil...

Page 15: ...Lifting of the fork The finger lever 217 is at the Lifting position With an up down motion of the handle the fork can be raised The finger lever 217 is at the Lowering position the fork can be lowere...

Page 16: ...hten the nuts 3 Over recharging and over discharging should be avoided and fast charging and insufficient recharging are also not allowed Otherwise the life span of the accumulator may be affected 4 D...

Page 17: ...4 Charging of the accumulator Before charging the truck should be parked in a closed well ventilated room The charging of the accumulator should be done according to corresponding instruction manual o...

Page 18: ...n several times Lubrication All the bearings and shaft levers have been applied with a long lasting lubricant at the factory All you need to do is apply the lubricant to wherever lubrication is needed...

Page 19: ...ecking Description tables of oil and lubricant Lubricant type Lubricant Name 15 15 Lubricated area A Lubricant grease 2 Jinzhi grease 2 Jinzhi grease Bearing B Lubricant grease 2 Jinzhi grease 2 Jinzh...

Page 20: ...wer the fork to the lowest position when you do not use the crane and make sure to lubricate the piston rod in time Readjust the adjustment nut 207 or adjustment screw 111 see section 3 3 4 Oil leakag...

Page 21: ...onnector gets loose or falls off The wires are aged or damaged replace the coulombmeter Check the connectors and secure them replace the wires 11 The indicator do not lights when press the lever indic...

Page 22: ...21 9 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram Fig 22 Electric diagram EPT S 2748 33 Fuses EPT S 2748 33 FU 10A FU01 60A...

Page 23: ...Proximity switch 1 GB Accumulator 10 S1 S2 Micro switch 2 FU0 FU Fuse 11 SY Key switch 3 KM Main contactor 12 BE Accelerator 4 U Charger 13 Kr Temperature protective module 5 SW Button switch 14 YB El...

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