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TABLE OF CONTENTS

 

REV. 11/12/2021 

   DCR-205 MANUAL 

TABLE OF CONTENTS

                              

Copyright 2021 Vestil Manufacturing 

                   Page 9 of 13 

USING THE CARRIER: MANUAL MODELS [DCR-205-8; DCR-205-15; DCR-205-20] 

NOTE: Only use this product to lift, transport, or dump 55 gallon drums. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 1:

   Adjust the separation between fork truck tines to align with the fork pockets  of the drum carrier. 

Tines should be at least 25

1

/

2

in. apart (inside edge to inside edge). Drive forward and insert the tines into the 

fork pockets. Drive forward until the tips of the tines contact the ends of the fork pockets. 

DCR-205-8 and DCR-205-15: Tighten the tine locks against the tines. Turn the tine locks clockwise to tighten 

them.

 

Step 2:

 To prevent the carrier from sliding off the forks, attach the carriage strap/chain to the carriage of 

your lift truck 

without slack

 

Step 3:

  Open the drum cradle. 

DCR-205-8 and DCR-205-15: Lift the latch so that the latch tooth unseats from the latch gripper. Push the 

clamp handle down to unclamp the drum chain. Remove the chain from the clamp. Open the 2 hinged 

segments of the cradle. 

DCR-205-20: Unhook the ratchet straps from the hook bolt. If the straps are too tight to unhook from the bolt, 

pull the release lever toward the handle (away from the spool) and pull on the strap until there is adequate 

slack to unhook the straps from the hook bolt. Open the hinged parts of the drum cradle. Drive toward the 

drum with tines just a few inches above the floor. 

 

Step 4:

  Secure drum in the cradle.  The cradle should contact the drum between the upper and lower 

drum rings. The top edge of the drum cradle should be just below the upper drum ring. 

DCR-205-8 and DCR-205-15: Feed the chain into the chain clamp, i.e. between the clamp stud and the end 

of the clamp handle. Lift the clamp handle and solidly pinch a chain link between the end of the handle 

and the stud. The chain should be taut (no slack) against the side of the drum. 

DCR-205-20: Hook the ratchet straps to the hook bolts. Move the ratchet handles back-and-forth to tighten 

the straps against the side of the drum. 

 

Step 5:

  Remove the chain from the storage compartment. Place the end of the chain in the forklift cabin 

where it is easily accessible to the lift operator. Make sure that the drum is upright.

 

Step 6:

   Raise the forks a few inches from the ground and transport the drum to the dumping location. Hold 

the pull chain. Make sure that the chain is not tangled. Pull the lower segment of the chain towards you to 

rotate the drum forward. Pull the upper segment of the chain to rotate the drum backwards.  Maintain 

control of the speed at which the drum rotates by grasping  one arm of the chain and while  pulling  the 

other arm towards you. For example, rotate the drum forward and dump its contents by holding the upper 

segment of chain while pulling the lower segment towards you. When the drum is empty, rotate it back to 

the upright position. Hold the lower chain segment while pulling the upper segment. 

Step 7:

 Move the drum to its offloading location with the drum elevated only as high as necessary. Lower 

the forks to set the drum on the ground. Disengage the drum by opening the clamp. Lift the latch so that 

the latch tooth unseats from the latch gripper. Rotate the clamp handle counterclockwise to unclamp the 

drum chain. Remove the chain from the clamp. Open the drum cradle and offload the drum. 

Step 8: 

Store the drum carrier in a dry, indoor location.  

 

 

 

Unhook ratchet straps 

from hook bolt 

Drum cradle 

Ratchet 

handle 

Release 

lever 

Pull 

chain  

 

DCR-205-20 

 

 

 

Clamp handle 

Clamp 

stud 

DCR-205-8 AND DCR-205-15 

Drum 

chain 

Latch 

Latch 

gripper 

 

55gal. steel 

drum 

Upper 

drum ring 

Lower 

drum 

ring 

Drum cradle 

Tine lock 

Fork pocket 

Fork 

pocket 

Spool 

Latch spring 

Chain 

sprocket 

(wheel) 

Chain sprocket  

(wheel) 

Summary of Contents for DCR-205-12-DC

Page 1: ...ries call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php VESTIL MANUFACTURING CORP 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 6...

Page 2: ...nance procedures Maintenance personnel should also read the manual before maintaining or servicing the drum carrier DO NOT use the carrier unless you are trained to use it Inspect the drum carrier as instructed in the INSPECTIONS MAINTENANCE on p 11 12 DO NOT use the device unless it is in satisfactory condition If you observe any structural damage for example significant damage to either or both ...

Page 3: ...and keep it with your copy of this manual The following is an exemplar specifications document for model DCR 205 8 DC NATIONAL STANDARDS US OSHA Rule 1910 178 29 CFR 1910 178 the Rule classifies this device as a front end attachment whenever it is mounted on a lift truck The Rule incorporates American National Standard ANSI ITSDF B56 1 the Standard The Standard is published by the Industrial Truck...

Page 4: ... 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED 1 4 20 X 1 2 2 6 09 516 ...

Page 5: ... 205 I 7 Pin 1 25 DCR 205 I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 ...

Page 6: ...ted GRADE A Ø1 2 13 x 1 1 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED...

Page 7: ...I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 I 47 Double small chain wh...

Page 8: ...ADE A ZINC FINISH 3 8 16 X 8 1 12 25539 SSS CP UTILITY GRADE 3 8 16 UNC x 1 2 LG 4 4 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 13 13068 HHCS 5 Z PLATED 5 16 18 x 3 3 4 2 5 09 514 170 WELDMENT DRUM CRADLE 1 14 36104 HEX NUT GRADE A ZINC PLATED 5 16 18 2 6 09 542 007 SUB ASSEMBLY CHAIN WHEEL 1 15 25326 SOCKET SET SCREW BLACK OXIDE 1 4 20 X 1 4 2 7 16 145 018 2 x 36 STRAP WITH RATCHET ...

Page 9: ...nd solidly pinch a chain link between the end of the handle and the stud The chain should be taut no slack against the side of the drum DCR 205 20 Hook the ratchet straps to the hook bolts Move the ratchet handles back and forth to tighten the straps against the side of the drum Step 5 Remove the chain from the storage compartment Place the end of the chain in the forklift cabin where it is easily...

Page 10: ...ntroller to rotate the top of the drum forward away from the forklift When the drum is empty rotate it back to the upright position by pressing the lower button on the handheld controller Step 8 Move the drum to its offloading location with the drum elevated only as high as necessary Lower the forks to set the drum on the ground Disengage the drum by opening the clamp Lift the latch so that the la...

Page 11: ...mponents 1 Carriage strap chain and snap hook Confirm that the latch of the snap hook automatically closes Examine the strap for cuts tears and areas of significant wear Examine the snap hook at the free end of the strap It must not be bent or cracked or twisted 2 Labels all labels must be easily readable and be located where indicated in the LABELING DIAGRAM on p 12 If a label is unreadable or mi...

Page 12: ...ake the device unsafe to use and automatically void the LIMITED WARRANTY Step 5 Make a dated record of all repairs adjustments and or replacements LABELING DIAGRAM Label content and location are subject to change Your product might not be labeled exactly as shown Compare this diagram to your RECORD OF SATISFACTORY CONDITION Replace all labels that are damaged missing or not easily readable e g fad...

Page 13: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the p...

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