Vestil DCR-205-12-DC Manual Download Page 10

TABLE OF CONTENTS

 

REV. 11/12/2021 

   DCR-205 MANUAL 

TABLE OF CONTENTS

                              

Copyright 2021 Vestil Manufacturing 

                   Page 10 of 13 

USING THE CARRIER: POWERED ROTATORS (DCR-205-8-DC & DCR-205-12-DC)

 

 

 

Step 1:

  Adjust the separation between fork truck tines to 

align with the fork pockets of the drum carrier. Tines should 

be at least 25

1

/

2

in. apart (inside edge to inside edge). Drive 

forward to insert the tines into the fork pockets. Drive 

forward until the ends of the tines contact the ends of the 

fork pockets.

 

 

Step 2:

  To prevent the carrier from sliding off the forks, 

attach the carriage strap to the carriage of your lift truck 

without slack

 

 

Step 3:

  Open the drum cradle. 

Lift the latch so that the latch tooth unseats from the latch 

gripper.  Rotate the clamp handle counterclockwise to 

unclamp the drum chain. Remove the chain from the 

clamp. Open the 2 hinged sections of the cradle. 

 

 

 

Step 4:

 Drive toward the drum with carrier just a few inches 

above the floor.  Engage the drum with  the cradle. The 

cradle should contact the drum between the upper and 

lower drum rings. The top edge of the drum cradle should 

be just below the upper drum ring. 

 

Step 5: 

Feed the drum chain between the end of the clamp handle and the clamp stud. Rotate the clamp 

handle clockwise until the chain is tightly pinched between the handle and the stud. The drum chain should 

be taut against the side of the drum (no slack). 

 

 

Step 6:

 Turn the modular power unit on by turning the power switch to the ON position. Make sure that the 

red emergency stop button is pulled up. Place the handheld controller in the forklift cabin where it is easily 

accessible to the forklift operator. NOTE: Refer to th

MPU-DC GEN2 owner’s manual

 for more information 

about the modular power unit.

 

 

Step 7:

  Raise the forks a few inches from the ground. Make sure that the drum is upright. Transport the drum 

to the dumping location. Hold the handheld controller with the cord pointing toward you. Press the upper 

button on the handheld controller to rotate the top of the drum forward (away from the forklift). When the 

drum  is empty, rotate it back to the upright  position  by pressing the lower  button on the handheld 

controller. 

 

Step 8:

 Move the drum to its offloading location with the drum elevated only as high as necessary. Lower 

the forks to set the drum on the ground. Disengage the drum by opening the clamp. Lift the latch so that 

the latch tooth unseats from the latch gripper. Rotate the clamp handle counterclockwise to unclamp the 

drum chain. Remove the chain from the clamp. Open the 2 hinged sections of the cradle.   Offload the 

drum. 

 

Step 9: 

Store the drum carrier in a dry, indoor location. Make sure that the power switch is turned OFF and 

the red E-stop button is pushed down.  

  

RECORD OF SATISFACTORY CONDITION (THE RECORD”)

 

     Before putting the drum carrier into service, record its condition. Thoroughly photograph the unit from 

multiple angles. Take close-range photographs of the drum cradle,  the drum chain, the drum clamping 

mechanisms (handle, stud, latch, and latch gripper), all labels, pivot points, the safety strap/chain and snap 

hook, and fork/tine locks (if applicable). Use the carrier to lift a drum. Describe how the drum cradle and 

clamping mechanisms engage the drum. Describe all sounds produced by the lifter under load.  Use the 

pull chain or handheld controller to rotate the drum. Describe the motion of the cradle as it rotates. Collect 

the photographs and writings in a file. Mark the file appropriately to identify it.  This file is a record of the 

drum carrier in satisfactory condition.  Compare the results of all inspections to this record to determine 

whether the unit is in satisfactory condition. Do not use the carrier unless it is in satisfactory condition. Purely 

cosmetic changes, like damaged paint or powdercoat are not changes  from satisfactory condition. 

However, touchup paint should be applied to all affected areas as soon as the finish is damaged to 

prevent rust formation and metal erosion. 

 

 

 

 

 

   

 

Drum 

cradle 

Latch 

gripper 

Latch 

Clamp 

handle 

Modular 

power unit 

Handheld 

controller 

 

Clamp 

stud 

 

55gal. steel 

drum 

Upper drum ring 

Lower drum ring 

Drum 

chain 

Clamp 

handle 

Latch spring 

Summary of Contents for DCR-205-12-DC

Page 1: ...ries call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php VESTIL MANUFACTURING CORP 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 6...

Page 2: ...nance procedures Maintenance personnel should also read the manual before maintaining or servicing the drum carrier DO NOT use the carrier unless you are trained to use it Inspect the drum carrier as instructed in the INSPECTIONS MAINTENANCE on p 11 12 DO NOT use the device unless it is in satisfactory condition If you observe any structural damage for example significant damage to either or both ...

Page 3: ...and keep it with your copy of this manual The following is an exemplar specifications document for model DCR 205 8 DC NATIONAL STANDARDS US OSHA Rule 1910 178 29 CFR 1910 178 the Rule classifies this device as a front end attachment whenever it is mounted on a lift truck The Rule incorporates American National Standard ANSI ITSDF B56 1 the Standard The Standard is published by the Industrial Truck...

Page 4: ... 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED 1 4 20 X 1 2 2 6 09 516 ...

Page 5: ... 205 I 7 Pin 1 25 DCR 205 I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 ...

Page 6: ...ted GRADE A Ø1 2 13 x 1 1 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED...

Page 7: ...I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 I 47 Double small chain wh...

Page 8: ...ADE A ZINC FINISH 3 8 16 X 8 1 12 25539 SSS CP UTILITY GRADE 3 8 16 UNC x 1 2 LG 4 4 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 13 13068 HHCS 5 Z PLATED 5 16 18 x 3 3 4 2 5 09 514 170 WELDMENT DRUM CRADLE 1 14 36104 HEX NUT GRADE A ZINC PLATED 5 16 18 2 6 09 542 007 SUB ASSEMBLY CHAIN WHEEL 1 15 25326 SOCKET SET SCREW BLACK OXIDE 1 4 20 X 1 4 2 7 16 145 018 2 x 36 STRAP WITH RATCHET ...

Page 9: ...nd solidly pinch a chain link between the end of the handle and the stud The chain should be taut no slack against the side of the drum DCR 205 20 Hook the ratchet straps to the hook bolts Move the ratchet handles back and forth to tighten the straps against the side of the drum Step 5 Remove the chain from the storage compartment Place the end of the chain in the forklift cabin where it is easily...

Page 10: ...ntroller to rotate the top of the drum forward away from the forklift When the drum is empty rotate it back to the upright position by pressing the lower button on the handheld controller Step 8 Move the drum to its offloading location with the drum elevated only as high as necessary Lower the forks to set the drum on the ground Disengage the drum by opening the clamp Lift the latch so that the la...

Page 11: ...mponents 1 Carriage strap chain and snap hook Confirm that the latch of the snap hook automatically closes Examine the strap for cuts tears and areas of significant wear Examine the snap hook at the free end of the strap It must not be bent or cracked or twisted 2 Labels all labels must be easily readable and be located where indicated in the LABELING DIAGRAM on p 12 If a label is unreadable or mi...

Page 12: ...ake the device unsafe to use and automatically void the LIMITED WARRANTY Step 5 Make a dated record of all repairs adjustments and or replacements LABELING DIAGRAM Label content and location are subject to change Your product might not be labeled exactly as shown Compare this diagram to your RECORD OF SATISFACTORY CONDITION Replace all labels that are damaged missing or not easily readable e g fad...

Page 13: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the p...

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