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TABLE OF CONTENTS

 

REV. 11/12/2021 

   DCR-205 MANUAL 

TABLE OF CONTENTS

                              

Copyright 2021 Vestil Manufacturing 

                   Page 13 of 13 

LIMITED WARRANTY  

 

Vestil  Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and 

workmanship during the warranty period. Our warranty obligation is

 

to provide a replacement for a defective, 

original part covered by the warranty after we receive a proper request from the Warrantee (you) for warranty 

service. 

 

Who may request service? 

Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an 

authorized distributor AND Vestil has been fully paid. 

 

Definition of “original part”? 

An original part is a part used to make the product as shipped to the Warrantee. 

 

What is a “proper request”? 

A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the 

shipping date; AND 2) a written request  for warranty service including your name and phone number.  Send 

requests by one of the following methods: 

 

     US Mail   

 

 

 

               Fax 

 

 

 

Email 

       Vestil Manufacturing Corporation   

        (260) 665-1339 

 

    

[email protected]

  

       2999 North Wayne Street, PO Box 507 

               Phone                      Enter “Warranty service request” 

       Angola, IN 46703   

 

 

        (260) 665-7586 

           in the subject field. 

 

In the written request, list the parts believed to be defective and include the address where replacements should 

be delivered. After Vestil receives your request for warranty service, an authorized representative will contact you 

to determine whether your claim is covered by the warranty.  Before providing warranty service, Vestil will require 

you to send the entire product, or just the defective part (or parts), to its facility in Angola, IN. 

 

What is covered under the warranty?

 

The warranty covers defects in the following original, dynamic parts: motors, hydraulic pumps, motor controllers, 

and cylinders.  It also covers defects in original parts that wear under normal usage conditions (“wearing parts”), 

such as bearings, hoses, wheels, seals, brushes, and batteries. 

 

How long is the warranty period?

 

The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 

days. Both warranty periods begin on the date Vestil ships the product to the Warrantee.  If the product was 

purchased from an authorized distributor, the periods begin when the distributor ships the product.  Vestil may, at 

its sole discretion, extend a warranty period for products shipped from authorized distributors by up to 30 days to 

account for shipping time.  

 

If a defective part is covered by the warranty, what will Vestil do to correct the problem?

 

Vestil will provide an appropriate replacement for any 

covered

 part.  An authorized representative of Vestil will 

contact you to discuss your claim. 

 

What is not covered by the warranty? 

The Warrantee (you) is responsible for paying labor costs and freight costs to return the product to Vestil for 

warranty service.

 

 

Events that automatically void this Limited Warranty. 

 

Misuse; 

 

Negligent assembly, installation, operation or repair; 

 

Installation/use in corrosive environments; 

 

Inadequate or improper maintenance; 

 

Damage sustained during shipping; 

 

Collisions or other accidents that damage the product; 

 

Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written authorization 

from Vestil.   

 

Do any other warranties apply to the product? 

Vestil Manufacturing Corp.

 

makes no other express warranties. All implied warranties are disclaimed to the extent 

allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. 

Vestil makes no warranty or representation that this product complies with any state or local design, 

performance, or safety code or standard. Noncompliance with any such code or standard is not a defect in 

material or workmanship.  

 

 

 

Summary of Contents for DCR-205-12-DC

Page 1: ...ries call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php VESTIL MANUFACTURING CORP 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 6...

Page 2: ...nance procedures Maintenance personnel should also read the manual before maintaining or servicing the drum carrier DO NOT use the carrier unless you are trained to use it Inspect the drum carrier as instructed in the INSPECTIONS MAINTENANCE on p 11 12 DO NOT use the device unless it is in satisfactory condition If you observe any structural damage for example significant damage to either or both ...

Page 3: ...and keep it with your copy of this manual The following is an exemplar specifications document for model DCR 205 8 DC NATIONAL STANDARDS US OSHA Rule 1910 178 29 CFR 1910 178 the Rule classifies this device as a front end attachment whenever it is mounted on a lift truck The Rule incorporates American National Standard ANSI ITSDF B56 1 the Standard The Standard is published by the Industrial Truck...

Page 4: ... 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED 1 4 20 X 1 2 2 6 09 516 ...

Page 5: ... 205 I 7 Pin 1 25 DCR 205 I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 ...

Page 6: ...ted GRADE A Ø1 2 13 x 1 1 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED...

Page 7: ...I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 I 47 Double small chain wh...

Page 8: ...ADE A ZINC FINISH 3 8 16 X 8 1 12 25539 SSS CP UTILITY GRADE 3 8 16 UNC x 1 2 LG 4 4 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 13 13068 HHCS 5 Z PLATED 5 16 18 x 3 3 4 2 5 09 514 170 WELDMENT DRUM CRADLE 1 14 36104 HEX NUT GRADE A ZINC PLATED 5 16 18 2 6 09 542 007 SUB ASSEMBLY CHAIN WHEEL 1 15 25326 SOCKET SET SCREW BLACK OXIDE 1 4 20 X 1 4 2 7 16 145 018 2 x 36 STRAP WITH RATCHET ...

Page 9: ...nd solidly pinch a chain link between the end of the handle and the stud The chain should be taut no slack against the side of the drum DCR 205 20 Hook the ratchet straps to the hook bolts Move the ratchet handles back and forth to tighten the straps against the side of the drum Step 5 Remove the chain from the storage compartment Place the end of the chain in the forklift cabin where it is easily...

Page 10: ...ntroller to rotate the top of the drum forward away from the forklift When the drum is empty rotate it back to the upright position by pressing the lower button on the handheld controller Step 8 Move the drum to its offloading location with the drum elevated only as high as necessary Lower the forks to set the drum on the ground Disengage the drum by opening the clamp Lift the latch so that the la...

Page 11: ...mponents 1 Carriage strap chain and snap hook Confirm that the latch of the snap hook automatically closes Examine the strap for cuts tears and areas of significant wear Examine the snap hook at the free end of the strap It must not be bent or cracked or twisted 2 Labels all labels must be easily readable and be located where indicated in the LABELING DIAGRAM on p 12 If a label is unreadable or mi...

Page 12: ...ake the device unsafe to use and automatically void the LIMITED WARRANTY Step 5 Make a dated record of all repairs adjustments and or replacements LABELING DIAGRAM Label content and location are subject to change Your product might not be labeled exactly as shown Compare this diagram to your RECORD OF SATISFACTORY CONDITION Replace all labels that are damaged missing or not easily readable e g fad...

Page 13: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the p...

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