REV. 11/12/2021
DCR-205 MANUAL
Copyright 2021 Vestil Manufacturing
Page 11 of 13
INSPECTIONS & MAINTENANCE
NOTICE
Proper use, maintenance, and storage are essential for this product to function properly.
o
Inspect the unit as instructed and at least as frequently as recommended.
o
Use this front end attachment as recommended in the current revision of ANSI/ITSDF B56.1 and all
instructions in this manual.
o
Store the unit in a dry location.
Inspection procedures are included in the most current revision of ANSI/ITSDF B56.1. As stated in
Vestil recommends that you acquire a copy of the most recent
revision of this standard. Apply all use and maintenance/care instructions in the standard. Vestil also
recommends that you contact your local occupational health and safety authority to determine if any
state or local laws, regulations, codes, ordinances, etc. apply inspection requirements where the carrier is
used.
Inspections and all necessary repairs should be performed by qualified persons. Compare the results of
. Do not use the crane unless every part is in
satisfactory condition. Purely cosmetic changes, like damaged paint/powdercoat, are not changes from
satisfactory condition. However, touchup paint must be applied as soon as damage occurs to prevent rust
from forming. Rust could cause the affected part to become unsound, which could make the carrier
unsafe to use.
DON’T GUESS!
If you have any questions about the condition of your product, contact the
department.
The phone number is provided on the cover page of this manual.
Never make
temporary repairs of damaged or missing parts
. Only use manufacturer-approved replacement parts to
restore the crane to satisfactory condition.
INSPECTIONS
A.
Before each use inspect the following components:
1.
Carriage strap/chain and snap hook: Confirm that the latch of the snap hook automatically closes.
Examine the strap for cuts, tears, and areas of significant wear. Examine the snap hook (at the free
end of the strap). It must not be bent or cracked or twisted.
2.
Labels: all labels must be easily readable and be located where indicated in the
LABELING DIAGRAM
on p. 12. If a label is unreadable or missing, contact the
TECHNICAL SERVICE AND REPLACEMENT
PARTS DEPARTMENT
to order a replacement.
B.
Periodic Inspections: At least once every 2 weeks inspect the carrier to confirm satisfactory condition. Do
not return it to service unless it is in satisfactory condition.
1.
Fasteners (hardware) and hand chain:
Bolts, nuts, washers, and snap hooks: Tighten loose fasteners.
Hand chain (rotates the drum saddle): Inspect the chain links for breaks, cracks, elongations,
severe wear, rusting and corrosion, and other forms of damage.
2. Fork pockets: Confirm that each pocket is structurally sound. In particular, examine the underside of
the each pocket for rust and corrosion.
3. Welds: Make sure that all welds are intact. Check welds & the metal surrounding welds for damage.
4. Drum cradle and clamp mechanism: Confirm that the cradle rotates properly. Apply the ratchet
straps (DCR-205-20) or apply the clamp to the drum chain. The straps (DCR-205-20), when tightened,
should not be able to disengage the hook bolts. The drum chain must not be able to pull free of the
clamp without lifting the latch tooth free of the latch gripper.
5. Drive train, chain sprocket, & pivot points: Rotate the drum saddle to confirm normal operation of the
drive train and chain wheel. Lubricate pivot points and drive gears.
6. Saddle hinges: Confirm that hinges operate normally. Lubricate the hinges. Lubrication might have to
be applied more frequently under heavy usage conditions.
7. Frame: The structure should be clean, square and rigid, and free of rust and corrosion. Clean the
frame. Examine it for severe wear, rust, and other forms of damage.
MAINTENANCE
Step 1:
Tag the unit “Out of Service.”
Step 2:
Remove any dirt or other matter from all surfaces.
