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TABLE OF CONTENTS

 

REV. 11/12/2021 

   DCR-205 MANUAL 

TABLE OF CONTENTS

Copyright 2021 Vestil Manufacturing 

  Page 1 of 13 

FORK-MOUNTED DRUM HANDLERS 

DCR-205-8; DCR-205-8-DC; DCR-205-12-DC; DCR-205-15; DCR-205-20 

Receiving Instructions 

  After delivery,  remove the packaging from the product. Inspect the product closely to 

determine whether it sustained damage during transport. If damage is discovered, record a 

complete description of it on the bill of lading. If the product is undamaged, discard the 

packaging.

 

 

NOTE:

 

The end-user is solely responsible for confirming that product design, use, and 

maintenance  comply with laws, regulations, codes, and mandatory standards applied where 

the product is used.

 

 

Technical Service & Replacement Parts 

  For answers to questions not addressed in these instructions and to order replacement parts, 

labels, and accessories, call our Technical Service and Parts Department at (260) 665-7586. The 

department can also be contacted online at 

https://www.vestil.com/page-parts-request.php

.

 

Electronic copies of Instruction Manuals 

  Additional copies of this instruction manual may be downloaded from 

https://www.vestil.com/page-manuals.php

.

 

V

ESTIL 

M

ANUFACTURING 

C

ORP

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 

Telephone: (260) 665-7586  -or-  Toll Free (800) 348-0868 

Fax: (260) 665-1339 

www.vestilmfg.com

 

  e-mail: 

[email protected] 

 

Table of Contents 

Page 

Signal Words

.……………………………………………………………………………………………. 

2

 

Safety Instructions

……………………………………………………………..…………….…………….  

2

 

Specifications

………………………….…………………..…………………………………………….… 

3

 

National Standards

…………………………………………………………………………………….. 

3

 

FIG. 1: DCR-205-08-DC Exploded View & Bill of Materials

…………………...…………………..… 

4

 

FIG. 2: DCR-205-08 Exploded View & Bill of Materials

………...……………...…………………..… 

5

 

FIG. 3: DCR-205-12-DC Exploded View & Bill of Materials

…..…………………………..……….

6

 

FIG. 4: DCR-205-15 Exploded View & Bill of Materials

…………………………………………….… 

7

 

FIG. 5: DCR-205-20 Exploded View & Bill of Materials

……………………………………………… 

8

 

Using the Carrier: Manual Models

..………………………….………………………………………… 

9

 

Using the Carrier: Powered Models

……………………………………………………………….…… 

10

 

Record of Satisfactory Condition

……………………………………………………………………… 

10

 

Inspections and Maintenance

…………………………………………………………………….… 

11

 - 

12

 

Labeling Diagram

…...…………………………………………………………………………………. 

12

 

Limited Warranty

...……………………………………………………………………………………... 

13

 

Summary of Contents for DCR-205-12-DC

Page 1: ...ries call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php VESTIL MANUFACTURING CORP 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 6...

Page 2: ...nance procedures Maintenance personnel should also read the manual before maintaining or servicing the drum carrier DO NOT use the carrier unless you are trained to use it Inspect the drum carrier as instructed in the INSPECTIONS MAINTENANCE on p 11 12 DO NOT use the device unless it is in satisfactory condition If you observe any structural damage for example significant damage to either or both ...

Page 3: ...and keep it with your copy of this manual The following is an exemplar specifications document for model DCR 205 8 DC NATIONAL STANDARDS US OSHA Rule 1910 178 29 CFR 1910 178 the Rule classifies this device as a front end attachment whenever it is mounted on a lift truck The Rule incorporates American National Standard ANSI ITSDF B56 1 the Standard The Standard is published by the Industrial Truck...

Page 4: ... 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED 1 4 20 X 1 2 2 6 09 516 ...

Page 5: ... 205 I 7 Pin 1 25 DCR 205 I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 ...

Page 6: ...ted GRADE A Ø1 2 13 x 1 1 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED...

Page 7: ...I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 I 47 Double small chain wh...

Page 8: ...ADE A ZINC FINISH 3 8 16 X 8 1 12 25539 SSS CP UTILITY GRADE 3 8 16 UNC x 1 2 LG 4 4 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 13 13068 HHCS 5 Z PLATED 5 16 18 x 3 3 4 2 5 09 514 170 WELDMENT DRUM CRADLE 1 14 36104 HEX NUT GRADE A ZINC PLATED 5 16 18 2 6 09 542 007 SUB ASSEMBLY CHAIN WHEEL 1 15 25326 SOCKET SET SCREW BLACK OXIDE 1 4 20 X 1 4 2 7 16 145 018 2 x 36 STRAP WITH RATCHET ...

Page 9: ...nd solidly pinch a chain link between the end of the handle and the stud The chain should be taut no slack against the side of the drum DCR 205 20 Hook the ratchet straps to the hook bolts Move the ratchet handles back and forth to tighten the straps against the side of the drum Step 5 Remove the chain from the storage compartment Place the end of the chain in the forklift cabin where it is easily...

Page 10: ...ntroller to rotate the top of the drum forward away from the forklift When the drum is empty rotate it back to the upright position by pressing the lower button on the handheld controller Step 8 Move the drum to its offloading location with the drum elevated only as high as necessary Lower the forks to set the drum on the ground Disengage the drum by opening the clamp Lift the latch so that the la...

Page 11: ...mponents 1 Carriage strap chain and snap hook Confirm that the latch of the snap hook automatically closes Examine the strap for cuts tears and areas of significant wear Examine the snap hook at the free end of the strap It must not be bent or cracked or twisted 2 Labels all labels must be easily readable and be located where indicated in the LABELING DIAGRAM on p 12 If a label is unreadable or mi...

Page 12: ...ake the device unsafe to use and automatically void the LIMITED WARRANTY Step 5 Make a dated record of all repairs adjustments and or replacements LABELING DIAGRAM Label content and location are subject to change Your product might not be labeled exactly as shown Compare this diagram to your RECORD OF SATISFACTORY CONDITION Replace all labels that are damaged missing or not easily readable e g fad...

Page 13: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the p...

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