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REV I | 8/6/19

11

6. 

Maintenance

6.1 

Considerations

The recommendations below are a guide; they are not all-inclusive. Use these recommendations, along 

with the OEM recommendations, to develop a preventative maintenance plan that is fitting for the 

environment of your equipment.

WARNING

:  NO persons, other than qualified personnel, should maintain or service this equipment.

WARNING

:  Use caution when servicing fluid power systems. Improper maintenance procedures involving 

pneumatic or hydraulic systems can cause a device to move unexpectedly, resulting in equipment damage 

or personnel injury. Safeguard or restrain moveable devices in accordance with applicable safety standards 

before servicing.

WARNING:

  Before performing maintenance on this equipment, ensure that all energy sources are properly 

isolated as described in the Safety–Energy Isolation section. 

 

6.2 

Maintenance Schedule

Periodically grease pivot pin through grease fitting on center of pivot tube.

Periodically apply oil or lubricant to airbag pivot pin.
Refer to manufacturer documentation for maintenance of purchased components.
Replace damaged or worn components before operating FLT.
Inspect the airbag(s) monthly for the following items: dry-rot cracks, rub marks, deformation, abrasion, 

or areas near which an accident occurred that may compromise the integrity of the airbag. If defect(s) 

are observed, replace the airbag before returning the FLT to operation.
As applicable, inspect the safety ratchet monthly for the following items: worn pawl, worn gear teeth, 

and loose hardware. Tighten loose hardware. If defect(s) are observed, replace the defective component.

Section continues on following page.

Summary of Contents for AIR-THL

Page 1: ...he right to make changes to the models from time to time No claims may be made based on the information and illustrations contained in this manual 2 The end user is solely responsible for confirming t...

Page 2: ...ipment Planning 8 4 2 Inspection of Shipment 8 4 3 Installation Guidelines 8 4 4 Retrofit Packages 9 5 Sequence of Operation 10 5 1 Operating Sequence 10 5 2 Foot Pedal Operation 10 5 3 Hand Valve Ope...

Page 3: ...identify information on hazards and prevention as well as protection of the equipment DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indica...

Page 4: ...with Larger Bucket Additional Options 29 186 Caster Retrofit 29 300 Safety Ratchet Retrofit 29 188 Electric Vibrator 29 189 Pneumatic Vibrator Specifications Dimensions 52 x 70 5 x 36 high 132 1 x 17...

Page 5: ...have been fully trained DO NOT wear any items that could get caught in the moving parts of this equipment Never place any part of your body under or near rotating members or moving parts of machinery...

Page 6: ...protective equipment before opening or performing diagnostic measurements or testing while energized Only qualified persons should open or work within the electrical enclosure This equipment must hav...

Page 7: ...REV I 8 6 19 7 6 If applicable Shut off disconnect the main electrical power source 7 Perform your in house lockout tag out procedure 8 Verify that all energy sources are in the off neutral state...

Page 8: ...if present 4 3 Installation Guidelines NOTICE The customer is responsible for evaluation and guarding of any open sides of the equipment NOTICE All plumbing and wiring must meet or exceed all federal...

Page 9: ...V I 8 6 19 9 4 4 Retrofit Packages For information on installation and setup of Caster Retrofit 29 186 and Safety Ratchet Retrofit 29 300 packages refer to corresponding Retrofit section of this manua...

Page 10: ...B into hole on FLT frame and tighten screw at base 4 Insert vacuum wand into wand holder B and into full Gaylord 5 Place pedal hand valve in the inflate position as described below As weight in Gaylo...

Page 11: ...ce on this equipment ensure that all energy sources are properly isolated as described in the Safety Energy Isolation section 6 2 Maintenance Schedule Periodically grease pivot pin through grease fitt...

Page 12: ...E by removing nuts G from airbag bolts 6 Disconnect air hose K from airbag 7 Move bucket assembly A slightly forward from frame E to provide space for airbag removal 8 Unbolt and remove airbag H from...

Page 13: ...assembly under lip of left hand side of frame and move it forward until caster assembly stops Drill holes and mount left caster assembly c Facing rear outside of the frame with caster retracted place...

Page 14: ...installed on the FLT the FLT unit should be lowered to the floor casters raised before operation CAUTION Casters are only for use in moving FLT when bucket is EMPTY CAUTION Test caster system before...

Page 15: ...r corner of the bucket I as shown in Figure 5 b Trace the 8 holes on the ratchet bracket M onto the bucket I c Center punch holes traced in previous step d With 21 64 drill bit drill clearance holes i...

Page 16: ...rame Pivot Tubes 2 C Ball Valve Regulator D Frame E Airbag Bracket F Airbag Pivot Pin G Airbag H Safety Chain I Bucket J Bucket Pivot Tube K Bucket Pivot Pin L Bucket Airbag Pivot M Ratchet Bracket N...

Page 17: ...ort V Hand Valve 8 1 3 Air Connection Food Pedal 29 900 Connect air to the ratchet as follows 1 Connect the end of the hose segment to the air inlet on the ratchet cylinder 2 Run air hose under bucket...

Page 18: ...et operation The pawl should move as closely along the ratchet gear as possible without touching the ratchet gear 4 With the ratchet gear positioned as close as possible to the pawl without touching i...

Page 19: ...Seller reserves the right to satisfy all of its warranty obligations by reimbursing Buyer for all amounts Buyer has paid to Seller for such product upon which Buyer shall immediately return the produ...

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